rapid tooling

What is Rapid Tooling? What are the advantages? How fast is the production?

Mold for industry is a mainstream and conventional manufacturing technology, rapid mold, as the name suggests that is the production of mold time is short, faster than conventional mold production to more than 1.5 times. Both are molds, rapid mold why so fast? Our industrialists have years of experience in manufacturing various kinds of rapid …

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PFA transparent heat shrink tubing (PFA heat shrink tube forming process)

The bending fatigue life of PFA heat-shrinkable tube is about 100 times that of other fluoroplastics, with a high continuous use temperature (260°C). It has non-stick, heat-resistant, weather-resistant, corrosion-resistant, anti-fouling, moisture-resistant, flame-retardant and good electrical insulation properties, and is widely used in electronics, electrical appliances, machinery, chemicals, electroplating, pharmaceuticals, printing, paper-making and other fields. PFA …

PFA transparent heat shrink tubing (PFA heat shrink tube forming process) Read More »

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    Some knowledge about injection molding

    Injection molding is a method of molding industrial products. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding molding and die casting. Injection molding machine (referred to as injection machine or injection molding machine) is the thermoplastic plastic or thermosetting materials using plastic molding mold into plastic products of various shapes of the main molding equipment, injection molding is achieved by injection molding machine and mold. 1.Main types of 1.Rubber injection molding: Rubber injection molding is a production method of vulcanizing the rubber material directly into the model from the…

    What is the process of 3D printing for rapid product validation

    Due to the rapidity, low cost, high precision, surface finish and ease of post-processing of 3D printed items, they are often used by manufacturers for product verification, so that they can print the product several times at low cost without the need to make a mould, here is how the process of 3D printing for rapid product verification works According to the drawings sent by the customer, we decided to use 3D printing rapid prototyping to complete, this time printing up to 30 or so product appearance parts, workpiece size up to 532.6mm. 3D printing solutions: 1, the number of…

    What should we pay attention to in the processing of injection mold

    Control the color difference of plastic mould products Color difference is a common defect in injection molding. It is not uncommon for the injection molding machine to be scrapped in batches due to the color difference of accessories. There are many influencing factors of color difference, involving raw material resin, master color (or toner), master color and raw material mixing, injection molding process, injection molding machine, mold, etc., because of the wide range of interference, color difference control technology is also recognized as one of the more difficult to master technology in injection molding. In the actual production process, we…

    V1 A one-minute tour of rapid prototyping technology

    Rapid prototyping, also known as rapid prototyping, is an important part of modern advanced manufacturing technology. Rapid prototyping equipment can directly, quickly and accurately transform a design concept or design solution into an actual part prototype or directly manufactured part through the process of model building, approximation and slicing, providing an efficient and cost effective means of prototyping parts and verifying design concepts, making up for the shortcomings of traditional manufacturing methods. Rapid prototyping technology is based on the principle of discrete/stack forming, where the CAD model is layered according to a certain thickness, turning the 3D model into a…

    3D printing technology in the treatment of lung diseases Creation of a 3D printing evangelist

    In the past, doctors usually only relied on CT data to get an appropriate understanding of the specifics in the patient’s body before performing lung surgery in order to develop a surgical plan. Today, with the help of 3D printing technology, more and more laboratories around the world are already working on bio-3D printing technology. A few years ago, scientists in the Czech Republic already used technologies such as 3D printing to create fully functional lungs. They used complex mechanical parts as well as 3D printed models to create fully functional lungs. With this lung model, they were able to…

    Eight Details to Pay Attention to in the Post processing of Prototype Processing

    The craftsman who has worked in the prototype factory for 10 years today shared some details about the post-processing process of the prototype The prototype manufacturing process shall be consistent with the drawings to ensure that there is no error. The temperature of PC materials should be well controlled during oven or air duct drying, and should not be too high. The amount of glue should be controlled during the bonding of ABS and acrylic handboards to avoid cracking Handboards made of nylon, POM and aluminum alloy cannot be disassembled and processed by CNC generally due to unstable adhesive bonding…

    What are the applications of additive technologies?

    A new product development model is established for the design and development of industrial products. It can quickly, directly and precisely transform design ideas into physical models with certain functions. 2、Application in the field of machinery manufacturing. Mostly used in the manufacture of single pieces, small quantities of metal parts manufacturing. Some special complex parts, because only a single piece of production, or less than 50 pieces of small batch, generally can be used directly RP technology molding, low cost, short cycle time. 3, rapid prototyping technology and traditional mould manufacturing technology combined application. The application of rapid prototyping technology…

    Problems existing in the production of die casting mold

    Problems often encountered in die casting production should be noted as follows: 1.Pouring system and discharge system (1) Requirements for the straight runner of the die on the cold chamber horizontal die casting machine: ①The diameter of the pressure chamber should be selected according to the required specific pressure and the full degree of the pressure chamber. At the same time, the deviation of the inner diameter of the gate sleeve should be appropriate to enlarge a few wires than the deviation of the pressure chamber diameter, so as to avoid the problem of punch stuck or serious wear caused…

    Do you know the characteristics and selection principles of die casting machine

    A die casting machine is a machine used for pressure casting. Including hot chamber and cold chamber two. After are divided into straight and horizontal two types. The die casting machine shoots molten metal hydraulically into the mold under pressure to cool and form. After opening the mold, solid metal castings can be obtained, which are originally used for die casting type. With the progress of science and technology and industrial production, especially with the development of automobile, motorcycle and household appliances and other industries, die-casting technology has achieved extremely rapid development. Classification of die casting machines There are many…

    Latest: Volumetric 3D printing on the cover of Science again

    On 14 April, Science published a study on 3D printing of quartz glass using axial lithography in a cover article, marking at least the second time that volumetric 3D printing technology has been published in the journal, following previous research in Nature. Traditional processing methods have been challenged by developments in the size, geometry, surface roughness and mechanical strength requirements of glass for everything from micro-optics to microfluidic systems for chemical synthesis and bioanalysis. Researchers from the University of California, Berkeley, Lawrence Livermore National Laboratory and the University of Freiburg, Germany, have investigated microscale computational axial lithography 3D printing of…

    Large format 3DP Metal 3D printing technology reduces manufacturing costs by 90%

    The production speed of V1’s partner Guangzhou Leijia is much higher than that of general SLM (the forming principle and effect are different). In addition, metal powder with large particle size can be used, and the comprehensive cost can be reduced by more than 90%. 3DP is one of the core technologies in the field of droplet spray forming of unformed materials. 3DP process is similar to SLS process, which is formed by powder materials, such as ceramic powder and metal powder.The difference is that the material powder is not connected by sintering, but the section of the part is…

    How much do you know about the basic knowledge of the mold to learn it?

    The structural composition of the die The mold is composed of mold frame and mold core and related accessories. The mold frame and accessories are made by professional manufacturers according to the commonly used series specifications for choice. The mold factory generally only does mold core processing and assembly. All kinds of different molds are mainly in the mold core, for different shapes of products, mold designers design the mold core into various forms, such as: Point feed, direct feed, dive feed, slider, core pulling, straight ejection, push plate ejection, secondary ejection, hot runner, gas assistance, etc., the purpose is…

    What are the problems in the process of metal die casting

    Pouring line overflow Requirements for the straight runner of the die on the cold chamber horizontal die casting machine: The diameter of the pressure chamber should be selected according to the required specific pressure and the full degree of the pressure chamber. At the same time, the deviation of the inner diameter of the gate sleeve should be appropriate to enlarge a few wires than the deviation of the pressure chamber diameter, so as to avoid the problem of punch stuck or serious wear caused by the different diameter of the gate sleeve and the pressure chamber, and the wall…

    Incorrect injection mold temperature

    1.The influence of mold temperature on appearance: Firstly, the mold temperature is too low, which will reduce the melt fluidity and may cause underinjection. Mold temperature affects plastic crystallinity, for ABS, mold temperature is too low, the product finish is low. Compared with fillers, plastics migrate more easily to the surface when the temperature is high. So when the temperature of the injection mold is high, the plastic composition is closer to the surface of the injection mold, the filling will be better, and the brightness and luster will be higher. But the injection mold temperature can not be too…

    British sports car manufacturer uses 3D printing technology to make sports car parts

    UK-based custom supercar manufacturer Arash Motor Company has announced that it is using 3D printing technology from Stratasys subsidiary MakerBot to produce end-use parts for its cars. Founded more than 20 years ago by current chief designer Arash Farboud, Arash Motor Company focuses on producing low-volume, high-performance cars. Despite a small staff, the company already offers several proprietary models of its own, including the AF8 Cassini sports car and the AF10 electric-gasoline hybrid. A longtime advocate of additive manufacturing, Farboud’s production facility currently houses the MakerBot Replicator 2, Replicator Z18 and METHOD X 3D printers. The company recently began its…

    3d printing technology has a history of decades of constant change and innovation, gaining widespread use!

    3d printing as a mature additive manufacturing technology has been widely used in a variety of industries. But now the concept of 3d printing is even more colorful due to the development and popularity of various industry hotspots such as artificial intelligence, vr/ar, mobile medical, and sek. 3d printing involves the study of many technologies in a wide range of applications. 3d printing technology has a history of decades, and has been constantly changing and innovating2015 is a turning point for 3d printing, foreign 3d printing manufacturers have entered the Chinese market, with the rapid development of the Chinese market,…

    3D printing to reorder the world, 50% of manufactured goods could be 3D printed by 2060

    You fancy a product on the website of some far-flung overseas company, place an online order for it and request some personalised modifications, the other AI sends you a revised design, you print it out on a 3D printer and the product arrives. Everything is done in a matter of minutes. To the average person, this may still be a long way off. But to the experts at the World Economic Forum, in perhaps another decade or so, it will all become a reality. E-commerce is making trade easier, while emerging technologies such as 3D printing and AI could disrupt…

    Metal 3d Printing Material increase in instead of metal 3d printers

    IDTechEx predicted that most of the revenue will come from metal 3 d printing material requirements, not metal 3 d printers. Each printer technology and application have different demands, capacity and alloy material. With the acquisition of the industry, capacity expansion, improvement of atomization technology, new material and the reducing of the cost, metal 3 d printing a lot of changes have taken place. Brand manufacturers are continuously introduce new materials, from the well-known structure of the alloy to the advanced new materials, such as MMC, high entropy alloys and amorphous alloy. Given the differences in the industry, will have…

    The difference between die cast aluminum and pure aluminum

    Casting is a metal smelting process, usually by using the gravity of the metal in the mold for casting. But “aluminum die-casting” is not done by gravity, it’s done by pressure. It’s kind of like injection molding. But it has a higher technical content of the core, cooling and other systems. In general, materials are delivered through a centralized inlet into the cavity to be cast and “molded” to form the part. Aluminum has a history of more than 100 years since it was discovered by the Danish scientist H.C.Orsted in 1825. It has been more than 100 years since…

    3D printing technology applies robogelov mechanical gloves to print automobile 3D parts

    General Motors uses a variety of new technologies in its assembly plants, such as robotic arms and 3D printed parts. At the Michigan assembly plant, workers easily process 3D printed parts with the help of a mechanical glove called “roboglove”. 3D printing parts save costs on the assembly lineAt the Lansing Delta town plant in Michigan, GM is experimenting with 3D printed parts on a large scale. A 3D printer in Lansing Delta town factory can save the factory more than 300000 US dollars in the manufacturing cost of tools and accessories. However, the purchase price of this 3D printer…

    Results and discussion of die casting zinc alloy, comparison and summary of different process costs

    Results and Discussion 1. The influence of temperature Temperature is an important guarantee for smelting process, which plays an important role in melting, burning loss and furnace age of metals. Due to the uniqueness of the new process, the alloy can be prepared below 600 ℃. Under the experimental conditions, the temperature has no significant effect on melting, but the comprehensive analysis shows that 570 ℃ melting alloy is more suitable for production. 2.Influence of covering agent Theoretically, the addition of mulcher can reduce the oxidation, evaporation and inspiration of elements in the alloy. Therefore, charcoal was used as a…

    New polymeric glass material Compatible with injection moulding technology

    Researchers and major companies have been working on new materials since 3D printing technology began to be used on a large scale, however many of the new materials are not compatible with existing equipment and require the acquisition of new printing equipment, which is not an easy burden for users. Researchers at the University of Freiburg in Germany, together with the start-up Glassomer, have developed a new polymer-based quartz glass material that is compatible with injection moulding techniques, enabling the production of complex glass components with previously impossible geometries at high throughput and compatible with existing injection moulding techniques. New…

    Summary of surface strengthening technology of die casting die

    The surface strengthening and modification technology of die casting die can design the die surface and matrix as a whole system, and make comprehensive use of surface strengthening modification technology and coating technology, so that the surface material itself is difficult to have but hopefully has a specific performance. The treatment technology that uses modern technology to change the composition, structure and performance of the material surface and sub-surface layer of the forging die is called surface modification technology, which mainly includes the following ten categories: Electrochemical conversion The technology of forming oxide film on the surface of parts under…

    How much do you know about the process of metal die casting? Come and listen to the master’s explanation

    The traditional die casting process is mainly composed of four steps, or called high pressure die casting. These four steps, which include mold preparation, filling, injection, and sanding, are the basis of various modified die casting processes. During the preparation process, a lubricant is sprayed into the mold cavity. In addition to helping to control the temperature of the mold, the lubricant can also help to release the casting. The mold can then be closed and the molten metal is injected into the mold at a high pressure ranging from 10 to 175 mpa. When the molten metal is filled,…

    3D printing furniture with plexiglass

    Lucite is a high quality transparent synthetic resin (a type of plexiglass) developed by DuPont in the early 1900s. Because of its strength, toughness and transparency properties, this resin is mainly used for windows, interior design and furniture design. The products it creates have good resistance to UV light, wind and water. Due to its excellent properties, several 3D printing companies have experimented with Lucite to print furniture. After relentless efforts, it is now possible to use Lucite to print furniture, lighting fixtures, bathroom fixtures, kitchen and household appliances and many other decorative home furnishings. Not only does it have…

    Why do we need to choose anodized aluminium for product manufacturing?

    Ordinary flatness aluminium plate are prone to have unevenness. The anodized aluminium sheet has a great improvement in the surface production process, the quality of production process is higher, so no matter in the surface smoothness or flatness is superior than ordinary aluminium plate. We are all aware that the appearance of ordinary aluminium plate is mostly grey with a single colour. While anodized aluminium plate are available for a wide range of colours, not just a single grey colour. The well-know Apple earthy gold, deep sky grey and rose gold are formed by the anodizing process. Anti-corrosion, anti-wear is…

    Six common injection moulding techniques for plastic products for home appliances

    Plastic products for home appliances are mainly moulded by injection moulding, extrusion, thermoforming, hollow moulding, lamination moulding, compression moulding, transfer moulding, foam moulding, pouring moulding, insert casting, block casting, etc., of which injection moulding is the main one. In recent years, some new plastic processing technology and new equipment have been applied in the molding of home appliance plastic products, such as precision injection molding, rapid molding technology, core injection technology, gas-assisted/water-assisted injection molding technology, electromagnetic dynamic injection molding technology and laminated injection molding technology, etc. Precision injection moulding High precision and repeatability in terms of size and weight of…

    How big is the difference between industrial grade 3d printers and desktop grade 3d printing?

    Most desktop-level 3D printers on the market today are based on fused deposition (FDM) technology. They are similar to high-end industrial grade 3D printers in terms of molding principles, as they are both based on material extrusion and layer-by-layer deposition of molten thermoplastics through nozzles, but they have different capabilities. This article will discuss the main differences between desktop and industrial grade FDM 3D printers. What is the difference between industrial grade 3d printers and desktop grade 3d printing? Printing accuracy Typically, geometric tolerances and part accuracy depend on 3D printer calibration and model complexity. Industrial grade 3d printers produce…

    Applications and defects of die castings

    application Die casting can be made for die casting auto parts, die-casting car engine fittings, die casting, air conditioning accessories, die-casting cylinder of engine cylinder head casting, die casting valve rocker arm, die-casting valve bearings, electrical accessories, die-casting motor end cover, die casting, die casting, die casting, pump shell shell building parts, die-casting parts, die-casting fence parts, die-casting parts and so on, With the constant improvement of the level of domestic manufacturing equipment industry development, die-casting machine equipment level increased significantly, also can produce the types of parts are also constantly expanding, the precision of the die casting parts of,…

    The relationship between quality and output of die casting products

    In changing the international development of technology changes, the contemporary society to the requirement of green environmental protection, and realize the automotive lightweighting etc, need every enterprise on product yield and quality are put forward higher request, request product wall thickness is thinner, the more complex structure, the more integrated, the less porosity, higher mechanical strength and higher efficiency, and so on, a series of high demand, high standards, how to real Now one by one has become the research topic of each of our die casting enterprises. From product to development, and then to mass production, the realization of…

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