3D printing may seem like a completely new field, but various automotive manufacturers are very much in love with it. This is because 3D printing makes manufacturing easier and more efficient. The Volkswagen Group, for example, has been very active in 3D printed production. However, this has mostly been limited to the premium brands Bugatti …
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Dry! A way to extend the service life of metal die casting dies
Metal die casting is an advanced less and no cutting technology, with high production efficiency, saving raw materials, reducing production costs, good casting performance, high precision, widely used. The biggest market of die-casting castings is the automobile industry. As people pay more attention to sustainable development and environmental protection, automobile lightweight is the best way to achieve high efficiency, safety, energy saving, comfort and environmental protection. Using aluminum alloy instead of traditional steel to make a car can reduce the weight of the vehicle by about 30%. Because the die casting mold is under high pressure (30 ~ 150MPa) to...
Rapid Prototyping in the Automotive Field: Accelerating Innovation and Production
The automotive industry has always been at the forefront of innovation and technology, constantly pushing the limits in terms of design, manufacturing, and performance.
Quality Control Method for Production process of Die Casting Workshop (Part 2)
In the last part, the quality control of the production process in the die casting workshop involves every link of the die casting process, from smelting to production debugging to inspection and control; From key process control to equipment and mold maintenance. Every link of omission may cause quality accidents. Raw material testing, testing, batch number management and die casting timeliness Raw material (aluminum ingot) test and die casting All incoming aluminum ingot must go through the laboratory, chemical room, only the test qualified aluminum ingot can enter the die casting workshop for trial die casting Newly arrived aluminum ingots...
The birth of 3D printing materials in the construction industry
Everything has its two sides and its advantages and disadvantages, and 3D printing is no exception. A very common disadvantage of 3D printing is that the strength of the parts produced by it is not as strong as those produced by traditional manufacturing. However, with the continuous progress of 3D printing materials and technology, 3D printing parts also show their unique strength and durability, which are equal to and even surpass traditional manufacturing. Now researchers at the University of Wisconsin Madison in Madison, the capital of Wisconsin, have developed 3D printing materials that are much stronger than other materials used...
Plastic moulding is a manufacturing process that involves shaping plastic materials into various forms using a mould.
Plastic rapid prototype, characteristics of CNC processed medical device prototype model
The research and development of medical devices is becoming more and more important, and prototype is an important part of the research and development of medical devices. As an important means, the prototype proofing technology of medical devices is increasingly applied to the development of medical devices. Prototypes can be used as CAD digital model visualization, design evaluation, interference inspection, and even some functional tests. Manufacturing of common hand models of medical equipment: medical equipment, fitness equipment, B-ultrasonic detector, anesthesia machine, blood glucose meter, X-ray machine, hemodialysis instrument, monitor, foot care box, etc., including various medical equipment and beauty equipment....
What are the benefits for using new Aluminium Alloy AD6 material?
Performance characteristics of the new aluminium ally AD6 are as follows: 1: Environmental testing: result in line with standards Thermal conductivity: similar up to 190W/M,K6061:155W/M Hardness: similar like AD68 hardness: 84HB (89HV)6061 hardness(T6):90-95HB New aluminium alloy AD68 can be die-casted and anodized as well.
Application of 3D printing fixture and fixture in automobile manufacturing industry
Fixture and fixture applications for 3D printing are rising in the automotive manufacturing industry, including:Signboard calibration, positioning device Production line workers usually use hand-held fixtures to manually affix vehicle identification and model name. Traditionally, this type of fixture will be a CNC machine tool made of metal, which is bulky and expensive and difficult to update or copy. Using thermoplastic for 3D printing these tools, car manufacturers can create more customized fixture curved car body panels. They are lighter and ergonomic, reducing fatigue and injury to assemblers. Body panel gap gaugeThe 3D printed body panel gap gauge used to detect...
Six common injection moulding techniques for plastic products for home appliances
Plastic products for home appliances are mainly moulded by injection moulding, extrusion, thermoforming, hollow moulding, lamination moulding, compression moulding, transfer moulding, foam moulding, pouring moulding, insert casting, block casting, etc., of which injection moulding is the main one. In recent years, some new plastic processing technology and new equipment have been applied in the molding of home appliance plastic products, such as precision injection molding, rapid molding technology, core injection technology, gas-assisted/water-assisted injection molding technology, electromagnetic dynamic injection molding technology and laminated injection molding technology, etc. Precision injection moulding High precision and repeatability in terms of size and weight of...
In fact, 3D printing is no longer a strange term, in fact in the mid 1990's 3D printing technology appeared! What is 3D printing technology? In fact, the latest additive manufacturing devices use technologies such as light-curing and paper-laminated materials. It is basically the same principle as normal printing, where the printer is equipped with a "printing material", such as a liquid or powder. After being connected to a computer, the layers of 'print material' are overlaid in a computer-controlled manner, eventually converting the computer's blueprint into the real thing. This printing technology is called 3D stereo printing! 3D printing...
To date, most 3D printing materials are still made from fossil-based materials such as plastics and resins, and although TAs have good prospects for use in automotive and marine applications, the production of these materials does not do well in terms of climate change and green recyclability. For this reason, the NOVUM project team in Europe is working on cellulose-based 3D printing materials for more environmentally friendly additive manufacturing in a wider range of industries. The thermoplastic materials developed during the project contain cellulose derivatives, cellulose powders and bio-based plasticisers and have a cellulose content 60% higher than the "commercial...
An Overview of Rapid Prototyping: Definition, Working Principles, and Applications
Rapid prototyping is a manufacturing technique that allows for the quick and cost-effective production of physical prototype models for design and product development.
The Ins and Outs of Injection Molding Processing: A Comprehensive Guide
1> Introduction to Injection Molding Processing2>The Process of Injection Molding3>Design Considerations for Injection Molding4>Material Selection for Injection Molding5>Troubleshooting Injection Molding Issues6>Advantages and Disadvantages of Injection Molding7>Conclusion Introduction to Injection Molding Processing: Injection molding is a manufacturing process used to produce complex plastic parts with high precision and accuracy. The process involves melting plastic pellets and injecting them into a mold cavity under high pressure, where they cool and solidify to form the desired part. Injection molding is widely used in various industries, including automotive, medical, electronics, and consumer goods, due to its ability to produce high-quality parts at high volumes...
how many kinds of 3D printing materials are commonly used by 3D printing companies?
Many people may not know much about 3D printers, but they probably know that they can print all kinds of items. In fact, the technology of 3D printing and the printing materials used are very knowledgeable. According to different printing technologies, it can be divided into 3DP, DLP, LOM, SLS, SLA, FDM and other technologies. The printing materials of each printing technology are different. For example, the common printing materials of SLS are metal powder, while sla usually uses photosensitive resin, and FDM adopts a wide range of materials, such as ABS plastic, PLA plastic and so on. According to...
![[3D Printing Application Case 3D Printing Wear Resistant Components]](https://www.v1prototype.com/wp-content/uploads/2022/05/0e3cc8f7-29c8-ec11-8da8-e43d1a103141-250x200.jpg)
[3D Printing Application Case 3D Printing Wear Resistant Components]
The cumulative time and cost required to produce prototypes can pose an economic challenge to start-ups. Many national and international companies are now choosing to rely on 3D printing to achieve a balance between economic and time costs. In an e-mobility project in Austria, designers designed a component to improve the charging efficiency and power of an electric vehicle. The choice was made to print the gears using a laser sintering 3D printer. This approach ensured a high degree of flexibility and fast delivery in the construction of the prototype, and importantly the 3D printed component was tested and found...
Injection Mold Making: A Comprehensive Guide to Manufacturing High-Quality Molds
Injection mold making is the process of manufacturing molds that are used to create plastic parts through the injection molding process.
Concrete Measures to improve the Life of Die Casting Mold (1) In THIS PAPER, THE FORMS AND CAUSES OF DIE CASTING DIE FAILURE ARE DISCUSSED, AND THE FACTORS AFFECTING DIE LIFE and specific countermeasures are discussed from the aspects of die material, heat treatment, design, manufacturing and processing, die casting technology, production operation, die maintenance and so on. The main forms of die casting die failure are: ①the alternating stress of thermal expansion and cold contraction, the long-term frequent repeated cycle, and the thermal fatigue cracking crack on the surface of the die; ②The mold overall cracking and damage caused...
Die Casting Products: An Overview of Types, Materials, and Applications
Die casting is a metal casting process that involves injecting molten metal under high pressure into a mold cavity, forming the metal into the desired shape.
Coating and Additive Manufacturing | Improve Your Products Today
Learn how coating and additive manufacturing can enhance the quality and functionality of your products. Boost your business with our expertise. Innovative Solutions for Coating and Additive Manufacturing Are you looking for ways to improve the quality and functionality of your products? Additive manufacturing and advanced coating techniques can help take your products to the next level. In this post, we will discuss how coating and additive manufacturing can enhance your products, boost your business, and provide innovative solutions for business owners. How Coating Enhances Your Products’ Durability and Aesthetic Qualities Coating is a process of applying a layer of...
Exploring CNC Machining Services in China: Benefits, Challenges, and Considerations
CNC machining, also known as computer numerical control machining, is a manufacturing process that involves the use of computer-controlled machines to produce precise and complex parts and components from various materials.
Prototype Sheet Metal Stamping: The Advantages, Limitations, and Applications in Product Development
Prototype sheet metal stamping is a critical component of the product development process.
What is the prospect of the prototype model making and 3D printing?
The cost of polymer production by traditional injection molding method has been relatively low, while 3D printing prototype can achieve faster, lower cost, and high precision, and the prospect of 3D printing prototype is very broad. In recent years, 3D printing can be described as a booming scene. 3D printing is applied to various fields, such as medical field, used to print teeth and replace some tissues of the human body, with broad prospects. 3D printing integrated with the prototype industry is to do many unexpected things and produce stunning products. For example, 3D printing is a complex prototype, which...
A Comprehensive Guide to Aluminum Sheet Metal: Properties, Uses, and Manufacturing Process
1> Introduction Aluminum Sheet Metal2> Properties of Aluminum Sheet Metal3> Manufacturing Process of Aluminum Sheet Metal4> Uses of Aluminum Sheet Metal5> Advantages of Aluminum Sheet Metal6> Conclusion of Aluminum Sheet Metal Introduction Aluminum is a versatile and widely used metal in the manufacturing industry. It is known for its lightweight, corrosion resistance, and excellent thermal and electrical conductivity. Aluminum sheet metal is one of the most popular forms of aluminum used in various applications due to its durability, formability, and strength-to-weight ratio. This article will provide a comprehensive guide to aluminum sheet metal, including its properties, manufacturing process, uses, and...
Plastic Part Design: Principles, Techniques, and Applications
Plastic part design is a crucial aspect of the manufacturing process that involves designing and engineering plastic components used in various applications.
Working conditions of plastic molds Due to the development of plastic and plastic molding industry, the quality of plastic mold is also higher and higher, so the failure of plastic mold and its influencing factors have become an important research topic. The main working parts of the plastic mold are forming parts, such as punch, concave die, etc., they constitute the cavity of the plastic mold, in order to form a variety of plastic parts of the surface and direct contact with plastic, subjected to pressure, temperature, friction and corrosion. Failure reason analysis of plastic mold material General mold manufacturing...
CNC Machining Products: Precision and Efficiency at Your Fingertips
CNC (Computer Numerical Control) machining refers to a manufacturing process that utilizes pre-programmed computer software to control and operate machinery tools.
Bentley 3D printed 15,000 parts, when will we be able to use 3D printed parts?
3D printing technology is not suitable for high-volume production - after all, the costs are there. However, it has an irreplaceable advantage for special needs in small quantities. For vehicle manufacturers' R&D departments, 3D printing technology can transform CAD design models into solid parts without the need to go through the mould step, saving time and costs. For an ultra-luxury brand such as Bentley, the 3D printing facility will allow for the production of small quantities of parts and the individual needs of customers. Bentley recently invested £3 million to double its 3D printing capacity within its Crewe, UK factory....
Metal Stamping Services: The Comprehensive Guide to High Volume Production and Design Flexibility
Metal stamping services are a widely used method of creating metal parts by using force to shape and cut material. This process is used in various industries, including automotive, aerospace, electronics, and HVAC.
High-Quality Machined Components Manufacturers - Boost Your Production
Our Machined Components Manufacturers provide top-quality services and products to enhance your industrial production. Contact us today to elevate your business! Table of Contents I. Introduction II. Machined Components Manufacturing Process III. Types of Machined Components IV. Qualities of Good Machined Components Manufacturers V. Benefits of Choosing Our Machined Components Manufacturers VI. Conclusion I. Introduction: The introduction section is designed to provide an overview of Machined Components Manufacturers and the benefits they offer to industrial production. This section will highlight the importance of quality machined components in enhancing production efficiency and meeting customer demands. II. Machined Components Manufacturing Process: In...
How much do you know about die casting mold design and die casting process
Die casting mold is an important process equipment in die casting production. The liquid metal is cooled and solidified in the die casting mold to form the final die casting. The shape, size and quality of die casting, as well as the smoothness of die casting production are closely related to the die casting mold, so it is very important to design the die casting mold correctly and reasonably. Basic structure of die casting mold The commonly used die casting die is composed of two half dies, which are called fixed die and moving die. There are also more complex...
