CNC Machining

CNC Machining

Main advantages of aluminum die casting and its operating temperature

Aluminum die casting has a very important role in the current industry, in many industries have a very wide range of uses, society in the continuous development, people’s living needs are also increasingly high, in the operation of the aluminum pressure casting process demand is also increasing. The main advantages of aluminum die casting The …

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How does 3D printing print a rapid prototyping prototype?

The 3D printing accuracy refers to the accuracy of the comparison between the printed object and the model, which is related to the layer thickness setting, positioning accuracy and spot accuracy, and may also be related to the size of the printed model and the completion time of the model. 3D printing can directly generate …

How does 3D printing print a rapid prototyping prototype? Read More »

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    China rapid prototyping manufacturers, talking about the application of small batch production in rapid prototyping processing

    One of the manual processing services provided by V1 precision model is small batch production. Many of our customers believe that the prototype is to verify the appearance or function and structure of the model samples, and the processing requirements are generally not too much. The quantity is between 1 and several sets, but it is not. This kind of demand only represents the majority of prototype production customers, but some customers will have a small batch of prototype production demand, which is between hundreds and 10000 sets. 1、 Lower cost for small batch production Some products of plastic materials…

    What is prototype for rapid prototyping customization manufacturers? What does the blackboard do?

    What is a blackboard? What’s the use of the blackboard? The friends in the design and manufacturing industry should be familiar with handboards, but many friends who are new to the handboards industry will still be confused, such as editing me. What is a blackboard? In the industry, handmade tablets are popular names, and some are called handmade tablets (in Guangdong). To be exact, it is also called hand model. What is a prototype? The prototype refers to a product or part that is processed by the prototype factory according to the designed 3D model drawing before the mold opening,…

    3D printing enables mankind to finally say no to oil pollution

    Environmental problems have always been closely related to all mankind. Although countries all over the world have paid more attention to environmental problems in recent years, and some environmental pollution problems have indeed been improved, the situation is still not optimistic. For example, the oil spill, which is a serious pollution to the environment, will do great harm to the environment once it leaks, and the subsequent pollution will last for several years. “I think the reason why the plant surface is super hydrophobic is that it lives on the water surface and needs air to survive,” said researcher Yang…

    3D scanning and 3D printing technologies support the full digitalisation of orthopaedic brace customisation

    Currently, with the gradual spread of 3D scanning and 3D printing technology in the medical field, several brace studios and orthotic centres at home and abroad have introduced and benefited from the new 3D digital brace customisation process. OT4, a company based in Munich, Germany, was founded in April 2018 and has already provided brace customisation services to thousands of patients within two years with the help of 3D scanning and 3D printing technology. Markus Burkhardt is an orthopaedic technician by profession and the founder of OT4. His studio, which currently has a staff of eight, specialises in providing 3D…

    10 years of mechanical processing master summary of the machining process

    The mechanical processing process is the step of workpiece or parts manufacturing processing, using the method of mechanical processing, directly change the shape, size and surface quality of the blank, so that it becomes a part of the process called mechanical processing process. For example, the processing process of a common part is rough machining – finishing – assembly – inspection – packaging, is a general process of processing.  Machining process is on the basis of process, change the shape, size and the relative position of production object and nature, etc., making it a finished product or semi-finished products, is…

    Energy saving and consumption reduction, classification and characteristics of injection molding machine

    Saving energy and reducing consumption The energy saving of injection molding machine can be divided into two parts: one is the power part, the other is the heating part.Energy saving in the power part: inverter is mostly used, and energy saving is achieved by saving the residual energy consumption of the motor. For example, the actual power of the motor is 50Hz, but you actually only need 30Hz in the production, and those excess energy consumption will be wasted. Inverter is to change the power output of the motor to achieve the effect of energy saving. Heating part energy saving:…

    Advantages and disadvantages of injection molding

    1.The advantages of injection molding process (1) the use of injection mould for the parison wall thickness distribution for precise control, make the container wall thickness is relatively uniform, avoids the general blow molding products of the corner part thinned phenomenon, products can be controlled in a heavy + 0.1 g, the precision of the screw thread can be controlled within the scope of the soil is 100 microns, the mouth size precision, thin neck high precision molding, products; (2) the products do not need to be processed E times, no seams, saving the finishing hours of products; (3)The billet…

    What is the internal structure of LCD light-curing 3D printer? What factors affect the printing speed

    The most common types of light-curing 3D printers are SLA, DLP and LCD, among which LCD is the most widely used, it is much faster than SLA in forming, and cheaper than DLP and SLA. So here is a small analysis of the internal structure of the LCD light-curing 3D printer and its factors that will affect the printing speed. The structure of LCD3d printer The overall internal structure is: 1, light source, 2, focusing lens, 3, Fresnel lens, 4, polarizing film, 5, LCD screen, 6, polarizing film, 7, reservoir tank bottom film, 8, light curing resin, 9, curing molding…

    Unveiling the “true nature” of laser 3d printed composites

    The emergence of laser 3d printing has had an impact on all walks of life, but do you know what is the composite material used in laser 3d printing? In the laser processing environment, the metal melting process has more than 50 different factors at play, foreign countries to establish a dedicated test platform to evaluate the process measurement and control technology as a way to observe the melting and solidification process of metal powder, the integration of process measurement tools, and based on data to obtain control algorithms and development software. But what exactly happens during the laser processing…

    Do you know anything about metal die casting? What is metal die casting?

    Die casting is a metal casting process characterized by the application of high pressure to melted metal using an inner cavity of the mold. Molds are usually made from stronger alloys in a process similar to injection molding. Most die casting castings are iron free, such as zinc, copper, aluminum, magnesium, lead, tin and lead-tin alloys and their alloys. Depending on the type of die casting, cold chamber die casting machine or hot chamber die casting machine is needed.  The cost of casting equipment and molds is high, so the die casting process is generally only used to manufacture large…

    Gain knowledge! Heat balance and temperature control method of decompressed casting mold

    The quality and productivity of die casting depends on whether the heat balance control of die casting die is correct or not. Only by controlling and adjusting the heat balance of die casting die effectively can the process parameters of die casting be stable. In die casting production, when the heat lost by the mold is greater than the heat transmitted to the mold from the alloy liquid, for example, when the large mold is used to die casting thin-walled parts or the mold with more slider structure, in order to achieve the heat balance of the mold, additional heat…

    What types of mainstream 3D printers are available? The five main types of mainstream 3D printers

    In recent years, with the development of 3D printing technology, the current 3D printing services are so mature that there is hardly anything that cannot be printed. However, many people are often unaware of the prices of 3D printers and the features of different types of printers, so I have given you a simple analysis so that you know how to choose when buying a 3D printer. Metal 3D printers with metal powder as consumables are mainly used to print metal materials such as automotive parts and aircraft parts. This kind of 3D printer is suitable for some metal parts…

    Digitization of die casting production

    The digitalization of die casting production refers to the realization of digitalization from all aspects of product mold design, raw material supply, production monitoring, quality monitoring and finished product warehouse management, and the realization of interconnection and sharing of these digital information. The information generated from all aspects is collected into the production management system (MES), and the production management center grasps the production status according to the real-time data, and schedules and arranges the production efficiently and reasonably. Accurately meet the customer’s order demand, and ultimately achieve high efficiency and efficiency of the company’s operation. 1.Digitization of die casting…

    Ten common problems in die casting production

    Die casting is the most commonly used casting technology in the casting industry. There are various problems in die casting. These are the ten common problems in die casting: 1.Hammerhead Stuck In order to avoid the hammer head stuck, you can start from two aspects: 1. In production, the temperature is often measured to avoid the hammer head and cylinder temperature is too high to cause the hammer head stuck; 2. The use of materials should choose high-quality alloy materials to avoid the infiltration of impurities. When putting back materials, attention should also be paid to not letting impurities mix,…

    How good is China’s 3D printing technology?

    According to reports, the US fighter jet F22 has been installed. The most exhilarating thing about this fighter jet is that its parts are made from 3D printing technology, a technology that is capable of making the maintenance of the US military’s fighter planes much cheaper, which saves very much money and effort. In addition to the US as a country, the UK and China are also the owners of this 3D technology. Over the past few decades, 3D printing technology has developed at a particularly rapid pace, and its emergence has changed the traditional process, with its high efficiency…

    3D printing helps precision medicine

    Often patients may be used to being in a doctor’s or specialist’s office and looking at x-ray results for analysis, but has the use of 3D technology ever occurred to you? As the healthcare industry faces providing a more personalized, value-based approach to care as part of preoperative and patient consultations, physicians and surgeons are taking advantage of advanced 3D printing capabilities to provide better preoperative communication to their patients. On April 23, 2022, Antarctic Bear learned that a shallow analysis was given on how physicians can use 3D printing, and the proper use of anatomical models, to guide patients…

    V1Prototype takes you through rapid prototyping technology in a minute

    Rapid prototyping technology, also known as rapid prototyping technology, is an important part of modern advanced manufacturing technology. Rapid prototyping equipment can directly, quickly and accurately transform design concepts or design solutions into actual part prototypes or directly manufacture parts through the process of model building, approximation and slicing, providing an efficient and low-cost means of realization for part prototyping and verification of design concepts, making up for the shortcomings of traditional manufacturing methods. Additive manufacturing technology is based on the principle of discrete/stack molding, where the CAD model is layered according to a certain thickness according to the 3D…

    Metal 3D printing systems

    The rotating laser processing head and other technologies continue to make breakthroughs, achieving the specialized production and sales of high-end equipment for powder feeding, powder spreading 3D printing and additive and subtractive manufacturing, and widely used in mould making, industrial design, medical, automotive and other fields, marking the popularity of “3D printing” as a technology. Powder-fed 3D printing system The powder-fed 3D five-axis 3D printing system adopts 3D laser cladding method, through high power light source and four coaxial powder feeding device, it can carry out high-precision flexible processing and manufacturing of complex shape surface and cavity, and the cladding…

    Rapid prototyping technology of Selective Laser Melting metal powder

    SLM: Selective Laser Melting, a rapid prototyping technology of metal powder in additive manufacturing, can directly form metal parts with close to complete density and good mechanical properties. SLM overcomes the complex process of Selective Laser Sintering (SLS) for making metal parts.SLM: Selective laser melting SLM technology is a kind of technology that makes use of metal powder to melt completely under the heat action of laser beam and solidify after cooling. In order to melt the metal powder completely, the laser energy density is required to exceed 106W/Cm2. At present, SLM lasers mainly include ND-YAG lasers, Co2 lasers and…

    What is the relationship between 3D printing and complex mode?

    What is complex module? We are often asked by guests what is the mold and what is the mold process? Let’s take it literally. What is a replica? From the literal point of view, the complex mode is the copy. The mold is the mold of the mold. From the literal point of view, it means to copy the product from a mold. What’s the process of complex mold? What does he have to do with 3D printing? First, we need to use 3D printing to make a prototype, that is, the master mold, then copy a set of molds…

    3D printing FDM technology to supply chain system help

    Today, many enterprises have begun to use 3D printing technology to improve supply chain management, optimize production, and achieve agile manufacturing. With a history of nearly 30 years, FDM technology has a wide range of applications, not only for product prototyping, functional testing, but also for manufacturing tools and final parts, especially in the industrial, automotive and aerospace sectors. GKN Driveline is the automotive division of GKN, providing Driveline systems and solutions to more than 90% of the world’s automotive manufacturers. To maintain customer satisfaction, GKN Driveline is constantly looking for ways to reduce lead times and this is achieved…

    V1 A one-minute tour of rapid prototyping technology

    Rapid prototyping, also known as rapid prototyping, is an important part of modern advanced manufacturing technology. Rapid prototyping equipment can directly, quickly and accurately transform a design concept or design solution into an actual part prototype or directly manufactured part through the process of model building, approximation and slicing, providing an efficient and cost effective means of prototyping parts and verifying design concepts, making up for the shortcomings of traditional manufacturing methods. Rapid prototyping technology is based on the principle of discrete/stack forming, where the CAD model is layered according to a certain thickness, turning the 3D model into a…

    3D printing technology picks up steam and goes full speed ahead

    In 1913, Henry Ford introduced the first assembly line to the Ford Highland Park facility in Detroit, USA. Once the line was in operation, the assembly time for the Ford Model T was reduced from 728 minutes to 93 minutes. Similarly, today, 106 years later, Desktop Metal is proving to the world that their additive manufacturing technology can dramatically reduce the production time and cost of automotive parts at the RAPID + TCT 2019 show, ten minutes away from Ford’s Model T facility. “The Desktop Metal production system can produce parts in volume faster than any other production process in…

    3D-printed A-pillars are ripe for Volkswagen to expand production of cars with 3D printing

    3D printing may seem like a completely new field, but various automotive manufacturers are very much in love with it. This is because 3D printing makes manufacturing easier and more efficient. The Volkswagen Group, for example, has been very active in 3D printed production. However, this has mostly been limited to the premium brands Bugatti and Porsche. In the future, however, Volkswagen has also stated that it will expand its 3D printing production. So what are the applications of 3D printing, which are used in cars? There was a time when 3D printing seemed to revolutionise automotive manufacturing, and it…

    3D printed paper for cervical spine

    According to Xi’an News, a 3D-printed artificial cervical disc replacement was successfully implemented at Xi’an Red Society Hospital for a patient, which is the first 3D-printed artificial cervical disc replacement in the world. It is reported that Ms Liu, a 52-year-old patient from Luonan County, Shaanxi Province, developed symptoms of swelling, numbness and weakness in her left upper limb five months ago, accompanied by unstable walking. She had chosen to be treated conservatively at the local hospital. However, after trying acupuncture and massage, the symptoms were not relieved but became worse and worse, and her daily life was seriously affected….

    Why do we need to use the new & anodic die-casting aluminium alloy?

    In order to meet the challenges posed by the market, we had to meet the industry’s needs with innovative technology, therefore we develop the new aluminium alloy material AD68 – this new material can solve industry pain points and process technology challenges, the advantages of the this new material are obvious such as: reducing costs by approximately 50%, increasing production efficiency by approximately 30% and more colours and variants on the appearance of metal products. 1, Greatly reduce the cost of traditional processing: new anodic die-casting aluminium alloy, subvert the existing aluminum alloy traditional CNC manufacturing method,achieving 50% reduction in…

    The technical basis of machining

    Technology foundation The production process The process of machine production refers to the whole process of making products from raw materials (or semi-finished products). For machine production, it includes transportation and storage of raw materials, preparation of production, manufacturing of blanks, processing and heat treatment of parts, assembly and commissioning of products, painting and packaging, etc. The content of the production process is very extensive. Modern enterprises use the principles and methods of systems engineering to organize and guide production, and regard the production process as a production system with input and output. In the production process, usually change the…

    [3D Printing Application Case 3D Printing Wear Resistant Components]

    The cumulative time and cost required to produce prototypes can pose an economic challenge to start-ups. Many national and international companies are now choosing to rely on 3D printing to achieve a balance between economic and time costs. In an e-mobility project in Austria, designers designed a component to improve the charging efficiency and power of an electric vehicle. The choice was made to print the gears using a laser sintering 3D printer. This approach ensured a high degree of flexibility and fast delivery in the construction of the prototype, and importantly the 3D printed component was tested and found…

    What are the advantages of CNC processing in rapid prototyping?

    V1 Prototype wants to introduce the characteristics and advantages of CNC machining. To sum up, CNC machining has the following four characteristics: (1) High degree of automation and high production efficiency. Except for manually clamping the blank, all the other processing processes can be automatically completed by the CNC machine tool. If automatic loading and unloading means are used, it is a basic component of the unmanned plant. NC machining reduces the labor intensity of the operator and improves the working conditions; The process of scribing, multiple clamping and positioning, detection and other auxiliary operations are omitted, and the production…

    Which method is more cost-effective, such as prototype 3D printing or CNC processing?

    During prototype proofing, some products can be made either by CNC processing or by 3D printing. Because CNC processing is relatively complicated and the workload is larger than 3D printing in theory, most customers take it for granted that CNC processing is more expensive than 3D printing. Is this the case? Li Gong, the professional master of precision models, introduced the differences between the two processing methods in detail According to Li, CNC processes need to be programmed and disassembled. Generally, a CNC machine needs 3-4 people, which means a large labor cost. Therefore, the cost of CNC mainly depends…

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    CNC Machining