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V1 Rapid Prototype exhibits at the KSHOW Plastics Exhibition 2022 in Germany

K Show, as the world’s No. 1 trade fair for plastics and rubber, it is held from 19–26 October, 2022, at Düsseldorf in Germany. Founded in 1952, it has a long history. At present, it is the world’s largest, highest-level, and most professional plastics exhibition. The K show is known not only for its sheer …

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How much do you know about die casting mold design and die casting process

Die casting mold is an important process equipment in die casting production. The liquid metal is cooled and solidified in the die casting mold to form the final die casting. The shape, size and quality of die casting, as well as the smoothness of die casting production are closely related to the die casting mold, …

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Main advantages of aluminum die casting and its operating temperature

Aluminum die casting has a very important role in the current industry, in many industries have a very wide range of uses, society in the continuous development, people’s living needs are also increasingly high, in the operation of the aluminum pressure casting process demand is also increasing. The main advantages of aluminum die casting The …

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Latest: Volumetric 3D printing on the cover of Science again

On 14 April, Science published a study on 3D printing of quartz glass using axial lithography in a cover article, marking at least the second time that volumetric 3D printing technology has been published in the journal, following previous research in Nature. Traditional processing methods have been challenged by developments in the size, geometry, surface …

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    Characteristics and advantages of 3D printing medical prosthesis after reconstruction of pelvic defects

    Introduction: The pelvis is suitable for 3-4 anatomical structures of normal human bone tissue, the time of pelvic and pelvic influence, and the complex posterior bone defect, with large differences in regional structure, muscle physiotherapy. The quality of counterfeiting, the matching of 3D printed prosthetic bone body and the fusion possibility of bone technology, this paper will use video 3D customized design of pelvic bone defect to discuss the ideal bone ring and joint bone after pelvic technology production. functional reconstruction. Features of pelvic surgery 1. The tumor location is deep and the recruitment is hidden; 2. The anatomical structure…

    Handcrafted boards – wire cutting

    With the development of the industry, and nowadays the application of wire cutting process in the production of hand board is becoming more and more widespread, wire cutting is short for CNC EDM wire cutting processing, the basic working principle of wire cutting is the use of moving metal wire as a tool electrode, and between the wire and the workpiece with pulse current, the use of pulse discharge corrosion effect on the workpiece for cutting processing. It is often used in the production of radiator boards, electronic cigarette boards and other products. The solution to the usual CNC processing…

    The production and usefulness of automotive rapid prototypes

    Walking in the street, you can see different styles and brands of cars everywhere; as we all know, a brand a series of models will always be constantly updated, a series, two series …… but do you know? The birth of a car poured a lot of effort, not a simple design can be. Tests, prototypes, etc. are all necessary links. So, with the existence of prototypes, there is also the moniker of automotive quick prototype. What is an automotive prototype? Simply put, it is a group of automotive parts that are built according to a design to make up…

    UpNano enables bioprinting with new 3D printing device

    To date, flat 2D cell scaffolds have been used extensively in biomedical research, however 2D models do not accurately represent cellular interactions in biological systems, and the testing and development of relevant drugs often results in errors as a result. To avoid such errors, 3D printer manufacturer UpNano has launched its new NanoOne Bio 3D bioprinting system, which is capable of printing 3D tissue structures of living cells from the mesoscale to the nanoscale. UpNano NanoOne Bio and its incubation chamber The printing of high-precision 3D scaffolds with embedded live cells has so far been hampered by limitations in materials…

    Bentley 3D printed 15,000 parts, when will we be able to use 3D printed parts?

    3D printing technology is not suitable for high-volume production – after all, the costs are there. However, it has an irreplaceable advantage for special needs in small quantities. For vehicle manufacturers’ R&D departments, 3D printing technology can transform CAD design models into solid parts without the need to go through the mould step, saving time and costs. For an ultra-luxury brand such as Bentley, the 3D printing facility will allow for the production of small quantities of parts and the individual needs of customers. Bentley recently invested £3 million to double its 3D printing capacity within its Crewe, UK factory….

    Do you know anything about rapid prototyping?

    Introduction to Rapid Prototyping Rapid prototyping manufacturing technology, also known as rapid prototyping technology, (RP technology);RP technology is developed on the basis of modern CAD/CAM technology, laser technology, computer numerical control technology, precision servo drive technology and new material technology. Different kinds of rapid prototyping systems have different forming principles and system characteristics due to the different forming materials used. However, the basic principle is the same, that is, “layered manufacturing, layer by layer”, similar to the mathematical integration process. Figuratively speaking, the rapid prototyping system is like a “stereo printer”. superiority It can directly accept product design (CAD) data…

    What are the applications of additive technologies?

    A new product development model is established for the design and development of industrial products. It can quickly, directly and precisely transform design ideas into physical models with certain functions. 2、Application in the field of machinery manufacturing. Mostly used in the manufacture of single pieces, small quantities of metal parts manufacturing. Some special complex parts, because only a single piece of production, or less than 50 pieces of small batch, generally can be used directly RP technology molding, low cost, short cycle time. 3, rapid prototyping technology and traditional mould manufacturing technology combined application. The application of rapid prototyping technology…

    Use of injection molding machine and key points of operation

    Use Classification and Use The injection molding machine has the ability to form the plastic products with complex appearance, precise size or dense texture with metal inserts at a time. It is widely used in various fields of national defense, mechanical and electrical, automobile, transportation, building materials, packaging, agriculture, culture, education and health and People’s Daily life. With the rapid development of plastic industry, injection molding machine plays an important role in both quantity and variety. Its total production accounts for 20%-30% of the whole plastic molding equipment, thus becoming one of the fastest growing and most productive machines in…

    The most common defect in zinc alloy die casting

    Zinc alloy die casting is widely used in various decorative aspects, such as furniture accessories, building decoration, bathroom accessories, lighting parts, toys, tie clips, belt buckles, all kinds of metal buckle, etc., so the surface quality of casting requirements are high, and the requirements of good surface treatment performance. The most common defect of zinc alloy die casting is surface bubbling.Defect characterization: die-casting surface has protruding vesicles, die-casting is found, polishing or processing after exposure, spray or electroplating after appearance. The reasons causing: 1.Holes cause: mainly stomata and contractile mechanism, stomata are often round, and most contractile are irregular. (1)…

    Application and development of die casting technology

    High vacuum die-casting technology has developed rapidly, and has been widely used in aerospace, weapons, ships, instruments, valve bodies, household appliances, automobiles and other industries. The core of high vacuum die casting technology is the innovative design of vacuum exhaust valve. By accepting the die casting machine’s opening, closing and injection signals, the operation procedures of vacuuming, measuring vacuum degree and blowing compressed air to clean vacuum valve are completed to ensure that the alloy liquid is pressed and formed under vacuum. The products formed by this vacuum die-casting technology have strong toughness and strength, which can enhance the core…

    Brief introduction of die – cast zinc alloys and test methods

    Introduction to the Die – cast zinc alloy An alloy consisting of zinc as the base and other elements. Commonly added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium, etc. Zinc alloy has low melting point, good fluidity, easy fusion welding, brazing and plastic processing, corrosion resistance in the atmosphere, and easy recovery and remelting of disabled materials; However, the creep strength is low and the size change is easy to occur due to natural aging. Prepared by melting, die casting or pressure processing. According to the manufacturing process, it can be divided into cast zinc alloy and deformed…

    3D printing technology – do what you want

    3D printing (3D printing) is a technology for rapid prototyping that has been in high gear since 1986, when American scientist Chuck Hull developed the first commercial 3D printing press. It is actually the latest additive manufacturing device using technologies such as light curing and paper lamination. It uses digital model files as a basis for building objects by printing layer by layer using bondable materials to achieve the desired result. 3D printing technology is now used in many fields. 3D printing technology has been in development for more than 30 years and although it is not widespread, it is…

    The key points of die casting die design

    1.The die set a. The outer surface shall be bright and smooth. Add 2 holes to the front and rear die frames, and pay attention to the position without inserts to prevent the parts from falling out. b.A.B plate die frame with 0.1-0.15, and add a flying water baffle to prevent aluminum slag flying out of harm. c. In order to prevent deformation of the template, at least two support columns should be made, one on the shunting cone and the other on the shunting cone. Be careful not to interfere with other parts. d. Add 2-4 roots of middle…

    Light-curing fully 3D printed slippers with integrated design 1 hour to print

    Yanko Design has just released its latest 3D printed footwear, with a cool design of all-in-one 3D printed shoes that they claim can be 3D printed in under an hour. Designed by designer Shun Ping Pek, the shoes are so simple in construction that the entire shoe can be 3D printed in one go. The entire shoe consists of an inner mesh layer and an outer covering designed with several different sections to protect the foot. The shoe is shock absorbent and can be customised according to the wearer’s wishes by using data from a pressure map of the foot,…

    A few kinds of common hand plate processing do you know?

    Hand plate in some cases called the first edition, as the name implies is before mass production, according to the product appearance drawings and structureDrawings usually start with a small number of samples, so as to check the appearance of the product or the reasonable structure of the functional sample. Common methods are: CNC machining, SLA, SLS, SLM, FDM, vacuum compound mold, low pressure perfusion, sheet metal production. We will compare this in terms of definition, materials used, software used, workable parts, advantages and disadvantagesSeveral kinds of hand plate processing. CNC machining CNC machining is a computer numerical control machine…

    Which method is more cost-effective, such as prototype 3D printing or CNC processing?

    During prototype proofing, some products can be made either by CNC processing or by 3D printing. Because CNC processing is relatively complicated and the workload is larger than 3D printing in theory, most customers take it for granted that CNC processing is more expensive than 3D printing. Is this the case? Li Gong, the professional master of precision models, introduced the differences between the two processing methods in detail According to Li, CNC processes need to be programmed and disassembled. Generally, a CNC machine needs 3-4 people, which means a large labor cost. Therefore, the cost of CNC mainly depends…

    3D printing technology has set off a disruptive revolution in the manufacturing industry

    Since its birth more than 20 years ago, 3D printing technology has been widely used in specialized fields such as aerospace, automobile, mold, biomedicine, electronics and construction, as well as in popular fields such as personal consumption, office and education. The advanced 3D laser printer can not only sinter or fuse plastic, wax and sand, but also directly sinter metal. Precision 3D printing has the largest 3D laser printer in China. The printer is 12 meters long. 3D printing is used to manufacture large and complex components for China’s commercial aircraft projects, including titanium fuselage skeleton and high-strength steel landing…

    Development prospect, quality, output and common problems of die casting

    Prospects for development China’s economy is maintaining the momentum of high-speed development. Due to the increasing contradiction between resources and environment, according to the requirements of the scientific outlook on development, circular economy and clean production have become an important national policy for the sustainable development of social economy. Experts point out that the die casting category, which includes low-pressure casting and extrusion casting and other non-ferrous metal casting molding processes under various pressures, has a total output of about 1.5 million tons. It is understood that the total production of automobiles reached 7.28 million, a year-on-year growth of 27.6%,…

    3D printing metal material extrusion process

    Common processes: FDM (melt deposition modeling) / FFF (fuse manufacturing) Description: this technology is specially created for 3D printing of cheap metal and can be used in small and medium-sized enterprises. Design studios, machine shops and small manufacturers use metal extruders to iteratively design, create fixtures and fixtures, and complete small batch production. The latest development in the field is metal wire, which can be used in most desktop fdm3d printers, so that almost everyone can use metal 3D printing. Working principle of metal material extrusion: Polymer filaments or wires impregnated with small metal particles shall be 3D printed layer…

    Dry! A way to extend the service life of metal die casting dies

    Metal die casting is an advanced less and no cutting technology, with high production efficiency, saving raw materials, reducing production costs, good casting performance, high precision, widely used. The biggest market of die-casting castings is the automobile industry. As people pay more attention to sustainable development and environmental protection, automobile lightweight is the best way to achieve high efficiency, safety, energy saving, comfort and environmental protection. Using aluminum alloy instead of traditional steel to make a car can reduce the weight of the vehicle by about 30%. Because the die casting mold is under high pressure (30 ~ 150MPa) to…

    Do you know anything about metal die casting? What is metal die casting?

    Die casting is a metal casting process characterized by the application of high pressure to melted metal using an inner cavity of the mold. Molds are usually made from stronger alloys in a process similar to injection molding. Most die casting castings are iron free, such as zinc, copper, aluminum, magnesium, lead, tin and lead-tin alloys and their alloys. Depending on the type of die casting, cold chamber die casting machine or hot chamber die casting machine is needed.  The cost of casting equipment and molds is high, so the die casting process is generally only used to manufacture large…

    Integrated manufacturing of automotive engine components using 3D printing to reduce weight by 21% and improve powertrain efficiency for mature modern products

    The petrol and diesel engines of modern passenger cars are of all-aluminium design, with cost and weight optimisation using the latest conventional production techniques. The weight-to-power ratio of these engines has increased progressively in recent years, with mass-to-power ratios of around 1.1 kg/kw for 3- and 4-cylinder engines, reflecting the balance between material properties, load distribution and structural use of the engine for a given production boundary condition. This at the same time means that further significant weight reduction is not possible with conventional production techniques.In order to further investigate the potential for continued engine weight reduction in the context…

    Bugatti develops innovative 3D printing technology

    Bugatti is the only company in the automotive industry to use 3D printing to produce a titanium exhaust trim cover for its newly developed Chiron Pur Sport and Chiron Super Sport 300+. The cover is the first visible part to be 3D printed in metal and the part is officially approved for road use. The Chiron Pur Sport exhaust trim has a double layer of insulation on the outer wall The trim cover at the rear of the Chiron Pur Sport (including grille and brackets) weighs just 1.85kg, 1.2kg heavier than the Chiron’s cover . Four 400W lasers simultaneously print…

    What is the difference between 3D printing and CNC?

    When quoting a hand board project, we need to choose the right processing method for the characteristics of the parts in order to complete the hand board project faster and better. At present, hand board processing mainly has CNC machining, 3D printing, lamination, rapid mold and so on. Today we will talk about the difference between CNC machining and 3D printing.First of all, 3D printing is an additive technology, CNC machining is a subtractive technology, so they are very different in terms of materials. The difference in materialsThe main materials for 3D printing are liquid resin (SLA), nylon powder (SLS),…

    Machining equipment and process knowledge, worth collecting!

    Processing equipment Common lathes: lathes are mainly used to process shafts, discs, sleeves and other workpiece with a rotary surface, and are the most widely used in machinery manufacturing. (can achieve accuracy of 0.01mm) Ordinary milling machine: it can process plane, groove, can also process all kinds of surfaces, gears, etc., but also can process more complex surface. (can achieve accuracy of 0.05mm) Grinder: A grinder is a machine tool that grinds the surface of a workpiece. Most grinders use high-speed rotary grinding wheels for grinding processing, while a few use whetstone, sand belt and other abrasive tools and free…

    Heat treatment of die casting die parts

    Heat treatment of die casting mold parts: 1.The quenching equipment is a high pressure and high flow rate real air quenching furnace. (1) Before quenching: the heat balance method is used to improve the overall consistency of heating and cooling of the mold. For all the thin-walled holes, grooves and cavities that affect this point, they should be filled and blocked, and the mold can be heated and cooled evenly as far as possible; At the same time, pay attention to the way of furnace loading to prevent deformation of die casting die caused by dead weight at high temperature….

    Introduction to 3D printing and common printing materials

    Definition: 3D printing simply means that the 3D model in the computer is printed out in layers by 3D printing equipment, and the layers are superimposed into a physical product. Process: Have a physical object-3D scanning-3D printing-post-processing (polishing, coloring, plating, silk-screening, etc.) Have picture or design draft-3D modeling-3D printing-post-processing (polishing, coloring, plating, silkscreening, etc.) The most difficult point here is the 3D modeling, most of our designers have a certain understanding of graphic design, but not much understanding of 3D modeling, which is also a shackle limiting the development of 3D printing, complex design 3D modeling is not too cheap….

    Concrete measures to improve the life of die casting die

    Concrete Measures to improve the Life of Die Casting Mold (1) In THIS PAPER, THE FORMS AND CAUSES OF DIE CASTING DIE FAILURE ARE DISCUSSED, AND THE FACTORS AFFECTING DIE LIFE and specific countermeasures are discussed from the aspects of die material, heat treatment, design, manufacturing and processing, die casting technology, production operation, die maintenance and so on. The main forms of die casting die failure are: ①the alternating stress of thermal expansion and cold contraction, the long-term frequent repeated cycle, and the thermal fatigue cracking crack on the surface of the die; ②The mold overall cracking and damage caused…

    Notes for die – cast aluminum alloy melting

    In the actual production of aluminum die casting, the defects of porosity and oxidation slag are one of the most widespread defects. Explore the source of gas and the method of controlling the size, location and quantity of stomata; The morphology of oxidized slag is an eternal topic in die casting process. At present, there are many enterprises to improve the casting porosity through the mold pouring system design, but there is still a large chunk of gas generated in the aluminum alloy smelting. 一. Gas and impurities in the alloy Understanding of holes and air ● Single large air…

    Precautions for using injection molding machine

    Matters needing attention Harm Five hazards of high temperature rise of injection molding machine: thermal deformation of machinery, reduction of oil viscosity, deformation of rubber seals, acceleration of oil oxidation and deterioration, but also reduce the component pressure of air. One of the hazards: make the mechanical thermal deformation The moving parts with different thermal expansion coefficient in the hydraulic components are stuck because of the smaller fit gap, which causes the action failure, affects the transmission accuracy of the hydraulic system, and leads to the deterioration of the working quality of the parts. Hazard two: reduce the viscosity of…

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