cnc machining milling

V1 Rapid Prototype exhibits at the KSHOW Plastics Exhibition 2022 in Germany

K Show, as the world’s No. 1 trade fair for plastics and rubber, it is held from 19–26 October, 2022, at Düsseldorf in Germany. Founded in 1952, it has a long history. At present, it is the world’s largest, highest-level, and most professional plastics exhibition. The K show is known not only for its sheer …

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How much do you know about die casting mold design and die casting process

Die casting mold is an important process equipment in die casting production. The liquid metal is cooled and solidified in the die casting mold to form the final die casting. The shape, size and quality of die casting, as well as the smoothness of die casting production are closely related to the die casting mold, …

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Main advantages of aluminum die casting and its operating temperature

Aluminum die casting has a very important role in the current industry, in many industries have a very wide range of uses, society in the continuous development, people’s living needs are also increasingly high, in the operation of the aluminum pressure casting process demand is also increasing. The main advantages of aluminum die casting The …

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Why choose a hot runner mould?

Development of hot runners History Hot runner system originated in the injection moulding industry without runner system, as an advanced plastic injection moulding processing technology, the popular use in the western developed countries can be traced back to the middle of the last century or even earlier. Hot runner has many advantages, therefore, the development …

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    Structure function and working principle of injection molding machine

    Injection molding machine is also known as injection molding machine or injection machine, many factories called beer (pijī), injection products called beer parts. It is the thermoplastic plastic or thermosetting materials using plastic molding mold into plastic products of various shapes of the main molding equipment. According to the arrangement of injection device and mold locking device, injection molding machine can be divided into vertical, horizontal and vertical and horizontal compound Structure function composition zy-623 injection molding machine is usually composed of injection system, die closing system, hydraulic transmission system, electrical control system, lubrication system, heating and cooling system, safety…

    The future of creative printing: 3D printed motorbikes?

    The world’s first fully 3d printed motorbike was unveiled at the RAPID show in California . However certain parts cannot yet be done with 3d printing, such as the braking system, screws, engine and electronic parts, while the rest are printed in ABS plastic. The full bike is 8 feet long and has a maximum weight capacity of 400 pounds, or the weight of two adults, although it has a top speed of only 24 km/h and uses a purely electric engine. The development team explained that at first it was intended to print a replica of the motorbike, but…

    The technical basis of machining

    Technology foundation The production process The process of machine production refers to the whole process of making products from raw materials (or semi-finished products). For machine production, it includes transportation and storage of raw materials, preparation of production, manufacturing of blanks, processing and heat treatment of parts, assembly and commissioning of products, painting and packaging, etc. The content of the production process is very extensive. Modern enterprises use the principles and methods of systems engineering to organize and guide production, and regard the production process as a production system with input and output. In the production process, usually change the…

    3D printing advantages and technical principles

    What is 3d printing rapid prototyping technology What is 3d printing technology? To be precise, 3D rapid prototyping is one of many rapid prototyping technologies. Rapid prototyping technologies can be broadly classified into seven categories, including three-dimensional printing, stacked solid manufacturing, selective laser sintering, fused deposition forming, three-dimensional welding, three-dimensional printing, and digital cumulative forming. Advantages of 3d printing technology 3d printing is very different from traditional production through moulds. The biggest advantage of 3d printing is that it can generate parts of any shape directly from computer graphics data without mechanical processing or any moulds, thus greatly reducing the…

    8 tips to improve the level of die casting mold design

    Die casting die casting is a method of casting liquid die forging, a process completed in a special die casting die forging machine. Die casting production including die casting materials, die casting equipment, die three major elements, is indispensable. The so-called die casting process is the organic comprehensive use of these three elements, so that the appearance, internal quality, size in line with the requirements of the drawing or agreement can be stable and efficient production of qualified castings, or even the process of high-quality castings. To make a set of high quality die casting mold, not only need advanced…

    Some knowledge about injection molding

    Injection molding is a method of molding industrial products. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding molding and die casting. Injection molding machine (referred to as injection machine or injection molding machine) is the thermoplastic plastic or thermosetting materials using plastic molding mold into plastic products of various shapes of the main molding equipment, injection molding is achieved by injection molding machine and mold. 1.Main types of 1.Rubber injection molding: Rubber injection molding is a production method of vulcanizing the rubber material directly into the model from the…

    3D scanning and 3D printing technologies support the full digitalisation of orthopaedic brace customisation

    Currently, with the gradual spread of 3D scanning and 3D printing technology in the medical field, several brace studios and orthotic centres at home and abroad have introduced and benefited from the new 3D digital brace customisation process. OT4, a company based in Munich, Germany, was founded in April 2018 and has already provided brace customisation services to thousands of patients within two years with the help of 3D scanning and 3D printing technology. Markus Burkhardt is an orthopaedic technician by profession and the founder of OT4. His studio, which currently has a staff of eight, specialises in providing 3D…

    3D printing metal material extrusion process

    Common processes: FDM (melt deposition modeling) / FFF (fuse manufacturing) Description: this technology is specially created for 3D printing of cheap metal and can be used in small and medium-sized enterprises. Design studios, machine shops and small manufacturers use metal extruders to iteratively design, create fixtures and fixtures, and complete small batch production. The latest development in the field is metal wire, which can be used in most desktop fdm3d printers, so that almost everyone can use metal 3D printing. Working principle of metal material extrusion: Polymer filaments or wires impregnated with small metal particles shall be 3D printed layer…

    3D printing furniture with plexiglass

    Lucite is a high quality transparent synthetic resin (a type of plexiglass) developed by DuPont in the early 1900s. Because of its strength, toughness and transparency properties, this resin is mainly used for windows, interior design and furniture design. The products it creates have good resistance to UV light, wind and water. Due to its excellent properties, several 3D printing companies have experimented with Lucite to print furniture. After relentless efforts, it is now possible to use Lucite to print furniture, lighting fixtures, bathroom fixtures, kitchen and household appliances and many other decorative home furnishings. Not only does it have…

    Detailed analysis of manufacturing technology of V1 industrial 3D printing hand board

    At present, 3D printing hand board has brought a great impact to the hand board manufacturing industry. Those once expensive and time-consuming handpieces can now be designed in the morning, printed at night and delivered to customers the next morning. Printing technology and hand board making technology 1.ABS material is generally selected for the hand board of conventional products. This material is easy to process and the post-treatment of the hand board is also beautiful. 2.High temperature resistant product hand board can be made of (1) epoxy resin; (2) Bakelite; (3) Black PC; (4) PA (nylon). Except that black PC…

    What is the process of 3D printing for rapid product validation

    Due to the rapidity, low cost, high precision, surface finish and ease of post-processing of 3D printed items, they are often used by manufacturers for product verification, so that they can print the product several times at low cost without the need to make a mould, here is how the process of 3D printing for rapid product verification works According to the drawings sent by the customer, we decided to use 3D printing rapid prototyping to complete, this time printing up to 30 or so product appearance parts, workpiece size up to 532.6mm. 3D printing solutions: 1, the number of…

    Summary of surface strengthening technology of die casting die

    The surface strengthening and modification technology of die casting die can design the die surface and matrix as a whole system, and make comprehensive use of surface strengthening modification technology and coating technology, so that the surface material itself is difficult to have but hopefully has a specific performance. The treatment technology that uses modern technology to change the composition, structure and performance of the material surface and sub-surface layer of the forging die is called surface modification technology, which mainly includes the following ten categories: Electrochemical conversion The technology of forming oxide film on the surface of parts under…

    3d printing technology explained, what is 3d printing rapid prototyping technology?

    3d printing additive manufacturing technology is an advanced manufacturing technology and an important step for China’s industrial manufacturing industry to keep pace with internationalisation. The so-called additive manufacturing technology is an industrial manufacturing method that transforms the traditional subtractive processing technology into an additive processing technology. This not only saves printing material, but also increases the precision and speed of manufacture. This workpiece is already a very fine finished product. Let’s take a closer look at this advanced machining and manufacturing technology. 3d printing rapid prototyping technology was introduced from abroad. Additive manufacturing technology can be traced back to the…

    List of metal 3D printing processes commonly used by the company

    Joule printing: the Joule printing of digital alloys looks much like ded, but the metal wire is melted by electric current rather than heated by electric arc or light beam. This makes printing faster. It has been proved that it can print up to 2 kg of titanium per hour. Liquid metal additive manufacturing: Vader systems has created liquid metal additive manufacturing technology, which deposits liquid metal droplets at 1200 ° C in a manner similar to inkjet printers.Electrochemical deposition: exaddon’s Ceres nano metal 3D printer can use electrochemical deposition to make metal objects smaller than the width of human…

    What is the prospect of the prototype model making and 3D printing?

    The cost of polymer production by traditional injection molding method has been relatively low, while 3D printing prototype can achieve faster, lower cost, and high precision, and the prospect of 3D printing prototype is very broad. In recent years, 3D printing can be described as a booming scene. 3D printing is applied to various fields, such as medical field, used to print teeth and replace some tissues of the human body, with broad prospects. 3D printing integrated with the prototype industry is to do many unexpected things and produce stunning products. For example, 3D printing is a complex prototype, which…

    Quality Control Method for Production process of Die Casting Workshop (Part 2)

    In the last part, the quality control of the production process in the die casting workshop involves every link of the die casting process, from smelting to production debugging to inspection and control; From key process control to equipment and mold maintenance. Every link of omission may cause quality accidents. Raw material testing, testing, batch number management and die casting timeliness Raw material (aluminum ingot) test and die casting All incoming aluminum ingot must go through the laboratory, chemical room, only the test qualified aluminum ingot can enter the die casting workshop for trial die casting Newly arrived aluminum ingots…

    China rapid prototyping manufacturers, talking about the application of small batch production in rapid prototyping processing

    One of the manual processing services provided by V1 precision model is small batch production. Many of our customers believe that the prototype is to verify the appearance or function and structure of the model samples, and the processing requirements are generally not too much. The quantity is between 1 and several sets, but it is not. This kind of demand only represents the majority of prototype production customers, but some customers will have a small batch of prototype production demand, which is between hundreds and 10000 sets. 1、 Lower cost for small batch production Some products of plastic materials…

    3D printing technology applies robogelov mechanical gloves to print automobile 3D parts

    General Motors uses a variety of new technologies in its assembly plants, such as robotic arms and 3D printed parts. At the Michigan assembly plant, workers easily process 3D printed parts with the help of a mechanical glove called “roboglove”. 3D printing parts save costs on the assembly lineAt the Lansing Delta town plant in Michigan, GM is experimenting with 3D printed parts on a large scale. A 3D printer in Lansing Delta town factory can save the factory more than 300000 US dollars in the manufacturing cost of tools and accessories. However, the purchase price of this 3D printer…

    Accelerate the application of 3D printing composites into the development period

    From ancient times to the present, human curiosity about the universe has never stopped, and has been walking on the road of exploration. At 18:00:00 on May 5, 2020, the Long March 5B, carrying a new-generation manned spacecraft test ship and a flexible inflatable cargo return capsule, blasted off from Wenchang Space Launch site, marking another big step forward in China’s manned spacecraft testing. It is reported that the new generation of manned spacecraft is carrying a “composite space 3D printing system” independently developed by China, which is the first 3D printing experiment in space in China and the first…

    3D printing technology reduces a considerable number of parts in the manufacturing process, promoting integrated manufacturing

    The emergence of 3D printing technology can allow people to reduce a considerable number of parts in the manufacturing process, while also promoting the integrated manufacturing of parts. 3D printing technology In a rocket engine, 80 parts can be reduced to 3. Still, the public doesn’t seem to know why reducing the number of parts is so beneficial to the final product and manufacturing. In general, if the total number of parts in an assembly is reduced, we can see countless advantages. For example, the final part can efficiently produce higher performance parts by saving fasteners, glue and material. Fewer…

    How much do you know about the failure forms of metal die casting?

    Damage to the Die casting production, die again and again by the chilling effect of thermal forming surface and its internal deformation, with each other and appear repeatedly cyclic thermal stress, lead to structure damage and loss of resilience, cause the emergence of micro cracks, and continue to expand, once the crack expand, fluid diapir and molten metal, and repeated mechanical stress to accelerate the extension of crack. Therefore, on the one hand, the die must be fully preheated at the beginning of die casting. In addition, in the process of die casting production, the mold must be kept in…

    3D printing technology in the treatment of lung diseases Creation of a 3D printing evangelist

    In the past, doctors usually only relied on CT data to get an appropriate understanding of the specifics in the patient’s body before performing lung surgery in order to develop a surgical plan. Today, with the help of 3D printing technology, more and more laboratories around the world are already working on bio-3D printing technology. A few years ago, scientists in the Czech Republic already used technologies such as 3D printing to create fully functional lungs. They used complex mechanical parts as well as 3D printed models to create fully functional lungs. With this lung model, they were able to…

    PFA transparent heat shrink tubing (PFA heat shrink tube forming process)

    The bending fatigue life of PFA heat-shrinkable tube is about 100 times that of other fluoroplastics, with a high continuous use temperature (260°C). It has non-stick, heat-resistant, weather-resistant, corrosion-resistant, anti-fouling, moisture-resistant, flame-retardant and good electrical insulation properties, and is widely used in electronics, electrical appliances, machinery, chemicals, electroplating, pharmaceuticals, printing, paper-making and other fields. PFA heat shrink tube forming process Selection of raw materials Not all PFA resins can be used as raw material for heat shrinkable tubes. It requires PFA resins with a uniform molecular weight distribution, similar distance between molecular chains and good ductility. The melt index of…

    An overview of 10 commonly used metal 3D printing technology routes

    Metal 3D Printing Introduction: A few years ago, 3D printing with metal was only used for industry. Now that has all changed and 3D printing with metal is possible on desktop FDM 3D printers and more specialised machines that not only produce high quality parts, but are also more affordable. In this article let’s take a look at all the technologies available for 3D printing metal parts and which one you should choose to use to print your metal parts. Examples of metal 3D printed parts Currently, there are around 10 methods on the market to 3D print metal parts….

    Rapid prototyping technology of Selective Laser Melting metal powder

    SLM: Selective Laser Melting, a rapid prototyping technology of metal powder in additive manufacturing, can directly form metal parts with close to complete density and good mechanical properties. SLM overcomes the complex process of Selective Laser Sintering (SLS) for making metal parts.SLM: Selective laser melting SLM technology is a kind of technology that makes use of metal powder to melt completely under the heat action of laser beam and solidify after cooling. In order to melt the metal powder completely, the laser energy density is required to exceed 106W/Cm2. At present, SLM lasers mainly include ND-YAG lasers, Co2 lasers and…

    Which method is more cost-effective, such as prototype 3D printing or CNC processing?

    During prototype proofing, some products can be made either by CNC processing or by 3D printing. Because CNC processing is relatively complicated and the workload is larger than 3D printing in theory, most customers take it for granted that CNC processing is more expensive than 3D printing. Is this the case? Li Gong, the professional master of precision models, introduced the differences between the two processing methods in detail According to Li, CNC processes need to be programmed and disassembled. Generally, a CNC machine needs 3-4 people, which means a large labor cost. Therefore, the cost of CNC mainly depends…

    Do you know anything about injection moulds? What are the types of injection moulds?

    According to the different molding methods, it can be divided into different plastic processing mold types corresponding to different technological requirements, mainly injection molding mold, extrusion molding mold, blister molding mold, high foaming polystyrene molding mold and so on. plastic injection (plastic) mold It is mainly in the production of thermoplastic plastic products has been widely applied in the kind of forming dies, plastic injection mold and the corresponding equipment is plastic injection molding machine, plastic in the first place in the bottom of the injection machine heating cylinder heated melting, and then in the injection machine screw or plunger,…

    3d printing model hand board, hand board material in can be applied to those areas

    Almost all industries use photosensitive resin 3D printers in the process of making hand board models, architectural sand table models, home appliance hand board models, medical equipment hand board models, automotive hand board models, office equipment hand board models, computer digital hand board models, etc. Industrial SLA3D printers can be given full play. Photosensitive resin 3D printer refers to SLA industrial 3D printer with liquid resin as processing material, also known as light-curing 3D printer. With strong modeling ability, it can produce products of any geometry and is widely used in the field of hand board model production. The production…

    Influence of die casting die temperature control on die casting quality

    Pressure casting, in foundry industry because of its rapid development has become a booming industry department and the important market, the growing demand for high quality die casting, prompted the die casting industry in high-performance equipment, advanced technology method, the performance of die casting alloy improve, the progress of mould manufacturing technology, and other fields have a significant difference, but compared with advanced foreign technology, die casting, The overall gap is still not small, so technological innovation has become the driving force for the development of the die casting industry. Improving the quality of die casting, adapting to the demand…

    Bentley 3D printed 15,000 parts, when will we be able to use 3D printed parts?

    3D printing technology is not suitable for high-volume production – after all, the costs are there. However, it has an irreplaceable advantage for special needs in small quantities. For vehicle manufacturers’ R&D departments, 3D printing technology can transform CAD design models into solid parts without the need to go through the mould step, saving time and costs. For an ultra-luxury brand such as Bentley, the 3D printing facility will allow for the production of small quantities of parts and the individual needs of customers. Bentley recently invested £3 million to double its 3D printing capacity within its Crewe, UK factory….

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