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Die casting material, die casting machine and die are the three main elements of die casting production. The so-called die casting process is the organic comprehensive use of these three elements, so that the appearance, internal quality, size in line with the requirements of the drawing or agreement can be stable and efficient production of …
The common material and design process of die casting mold Read More »
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Summary of surface strengthening technology of die casting die
The surface strengthening and modification technology of die casting die can design the die surface and matrix as a whole system, and make comprehensive use of surface strengthening modification technology and coating technology, so that the surface material itself is difficult to have but hopefully has a specific performance. The treatment technology that uses modern technology to change the composition, structure and performance of the material surface and sub-surface layer of the forging die is called surface modification technology, which mainly includes the following ten categories: Electrochemical conversion The technology of forming oxide film on the surface of parts under...
In fact, 3D printing is no longer a strange term, in fact in the mid 1990's 3D printing technology appeared! What is 3D printing technology? In fact, the latest additive manufacturing devices use technologies such as light-curing and paper-laminated materials. It is basically the same principle as normal printing, where the printer is equipped with a "printing material", such as a liquid or powder. After being connected to a computer, the layers of 'print material' are overlaid in a computer-controlled manner, eventually converting the computer's blueprint into the real thing. This printing technology is called 3D stereo printing! 3D printing...
Finding and Working with Plastic Injection Molding Services Near You: A Comprehensive Guide
Plastic injection molding is a manufacturing process in which molten plastic is injected into a mold cavity to form a desired shape.
Problems often encountered in die casting production should be noted as follows: 1.Pouring system and discharge system (1) Requirements for the straight runner of the die on the cold chamber horizontal die casting machine: ①The diameter of the pressure chamber should be selected according to the required specific pressure and the full degree of the pressure chamber. At the same time, the deviation of the inner diameter of the gate sleeve should be appropriate to enlarge a few wires than the deviation of the pressure chamber diameter, so as to avoid the problem of punch stuck or serious wear caused...
CNC Hand Board｜How to do CNC hand board processing in hand board factory?
Many customers who have handed over their drawings to the hand board factory want to know how the hand board factory carries out CNC hand board processing so that they can follow up on the hand board model. Here we will talk about how the whole process of CNC hand board processing is carried out in the hand board factory. First, consider the CNC hand board application of the industry and hand board information 1, common applications are: digital products, household appliances, medical equipment, aviation models, auto parts, etc. 2, the common hand board materials are a. Plastic: ABS, PC,...
Rapid prototyping, also known as rapid prototyping, is an important part of modern advanced manufacturing technology. Rapid prototyping equipment can directly, quickly and accurately transform a design concept or design solution into an actual part prototype or directly manufactured part through the process of model building, approximation and slicing, providing an efficient and cost effective means of prototyping parts and verifying design concepts, making up for the shortcomings of traditional manufacturing methods. Rapid prototyping technology is based on the principle of discrete/stack forming, where the CAD model is layered according to a certain thickness, turning the 3D model into a...
What should we pay attention to in the processing of injection mold
Control the color difference of plastic mould products Color difference is a common defect in injection molding. It is not uncommon for the injection molding machine to be scrapped in batches due to the color difference of accessories. There are many influencing factors of color difference, involving raw material resin, master color (or toner), master color and raw material mixing, injection molding process, injection molding machine, mold, etc., because of the wide range of interference, color difference control technology is also recognized as one of the more difficult to master technology in injection molding. In the actual production process, we...
An Overview of the CNC Milling Process: Techniques, Applications, and Advancements
CNC milling, or computer numerical control milling, is a versatile and precise manufacturing process that uses automated machines to remove material from a workpiece to create a desired shape or part.
Injection Molded Parts: An Overview of Manufacturing Process and Applications
Injection molding is a manufacturing process used to create plastic parts by injecting molten material into a mold.
One of the manual processing services provided by V1 precision model is small batch production. Many of our customers believe that the prototype is to verify the appearance or function and structure of the model samples, and the processing requirements are generally not too much. The quantity is between 1 and several sets, but it is not. This kind of demand only represents the majority of prototype production customers, but some customers will have a small batch of prototype production demand, which is between hundreds and 10000 sets. 1、 Lower cost for small batch production Some products of plastic materials...
1. Heat transfer The print head of a 3D printer has two types of heat transfer: heat conduction and heat convection. During the printing process, the solid print material is heated into a liquid by the heating cavity to maintain a molten state with good adhesion mobility, proper filament width and good adhesion properties to ensure the quality of the specimen, i.e. the heat transfer process. In order for the printing process to be completed smoothly and the specimen to meet standards, the heating chamber temperature needs to be kept at a constant temperature in order to avoid being too...
The emergence of 3D printing technology can allow people to reduce a considerable number of parts in the manufacturing process, while also promoting the integrated manufacturing of parts. 3D printing technology In a rocket engine, 80 parts can be reduced to 3. Still, the public doesn't seem to know why reducing the number of parts is so beneficial to the final product and manufacturing. In general, if the total number of parts in an assembly is reduced, we can see countless advantages. For example, the final part can efficiently produce higher performance parts by saving fasteners, glue and material. Fewer...
10 years of mechanical processing master summary of the machining process
The mechanical processing process is the step of workpiece or parts manufacturing processing, using the method of mechanical processing, directly change the shape, size and surface quality of the blank, so that it becomes a part of the process called mechanical processing process. For example, the processing process of a common part is rough machining - finishing - assembly - inspection - packaging, is a general process of processing. Machining process is on the basis of process, change the shape, size and the relative position of production object and nature, etc., making it a finished product or semi-finished products, is...
Currently, 3D printing is one of the relatively new applications in the manufacturing industry, but the technology's cost and environmental advantages are generating huge interest from more companies. Recently the University of Maine (UMaine) was awarded $280 million in funding approved by the US Department of Energy (DOE) to develop a more environmentally friendly method of producing 3D printed turbine blades. It is well known that the tooling and tooling required to design and manufacture turbine blades can cost up to $10 million, and the time-consuming process typically takes 16 to 20 months to complete. As a result, by the...
The Versatile World of Nylon Plastic: Properties, Applications, and Sustainability
Nylon is a synthetic thermoplastic polymer made from polyamide fibers.
Understanding the Milling Process: Techniques, Applications, and Benefits
Milling is a machining process that involves the removal of material using rotary cutters.
Precision CNC Machining China - High-Quality Parts & Products
As a leading CNC machining provider in China, we specialize in producing precision parts for a wide variety of industries. Utilizing state-of-the-art technology and experienced staff, we guarantee the highest-quality products at competitive prices. Contact us today for all your CNC machining needs. Table of Contents I. Introduction to Precision CNC Machining in ChinaA. What is CNC Machining?B. Importance of Precision CNC Machining in ManufacturingC. Why Choose a Machining Provider in China? II. Challenges and Solutions for CNC Machining in ChinaA. Language and Cultural BarriersB. Quality Control and StandardsC. Supply Chain ManagementD. Innovative Solutions for CNC Machining in China III....
Plastic Part Design: Principles, Techniques, and Applications
Plastic part design is a crucial aspect of the manufacturing process that involves designing and engineering plastic components used in various applications.
Injection moulding is a manufacturing process that involves injecting molten material into a mould cavity to create a solidified product.
Aluminium Die Casting: Benefits, Applications, and Innovations
Aluminum die casting is a process that involves the injection of molten aluminum into a high-quality steel mold, or die, under high pressure. The process is used to produce complex and intricate shapes with high precision and accuracy. Aluminium die casting is widely used across various industries, including automotive, aerospace, consumer goods, and electronics, among others.
3D printing allows China's gas turbine manufacturing technology to take off
3D printing technology, due to its unique principle of layered forming, allows simple and complex forms to be treated almost equally. Just need to have 3D modeling scheme, suitable raw materials and 3D additive manufacturing instruments, you can immediately print parts; because of dumping the mold, so you can use a cheaper price, manufacturing the traditional mold factory can not be manufactured out of the design; if the design subsequently occurred to modify, just modify the design 3D modeling scheme, and print again; 3D printed parts appear damaged, and can even print directly at the breakage repair. So 3D printing...
Why 3D printing is one of the best manufacturing processes available today
Before, many manufacturers were designing with the help of CNC machining etc. Nowadays, many manufacturers are already doing it through 3D printing. 3D printing is one of the best manufacturing processes today, and why is it so, because it has some advantages that traditional manufacturing cannot give. Freedom of design Thanks to the layered construction method and the simple removal of supports, it is possible to create very complex shapes that cannot be produced by traditional methods. In fact, sometimes the support structure is not even needed, depending entirely on the complexity of the product being created. However, in general,...
High Precision Milled Parts: Manufacturing, Applications, and Quality Control
High precision milled parts refer to components that are manufactured using milling machines to achieve very tight tolerances and precise specifications.
Plastic Mold Manufacturers: A Comprehensive Guide to Materials, Processes, and Best Practices
A plastic mold manufacturer is a specialized company that produces industrial parts and products by using a mold, which can be made of a variety of materials, such as plastic, metal, or ceramic.
What are the factors restricting the development of 3D printing technology?
In other words, the development of 3D technology can not keep up with expectations. So how to make a breakthrough? Generally speaking, we will divide a production system into the following elements: Design: refers to what users will be able to achieve after using their functional design. Hardware: the part that can truly realize physical works. Materials: including resins, metals, ceramics, plastics or natural materials. Through 3D printing technology, these materials will eventually become real functional products. Software: responsible for converting design data into manufacturing data, including software installed on the machine and software for transmitting data to the machine....
An Extensive Guide to 2K Injection Molding: Process, Benefits, and Applications
2K injection molding is a highly precise manufacturing process that involves the use of two different materials in a single plastic injection molding process.
Do you know what materials are commonly used in 3D printing?
What materials are most commonly used in 3D printing? Photosensitive resins are probably the first material that pops into the minds of people familiar with the 3D printing industry.Photosensitive resin is a kind of 3D printing material, it is similar to ABS material, the surface is smooth, high precision, the surface can be painted, the hardness is also all right. Photosensitive resin is very suitable for printing hand plate model, such as appearance design model, but also in addition to appearance, function has special requirements, such as high temperature resistance or toughness. Photosensitive resin is formed by SLA/DLP technology, SLA...
A Comprehensive Guide to Vacuum Casting in Manufacturing:Process,Applications&Advancements
Vacuum casting is a manufacturing process that allows the production of small to medium-sized parts in large quantities with high accuracy and detail.
Exploring CNC Machining Services in China: Benefits, Challenges, and Considerations
CNC machining, also known as computer numerical control machining, is a manufacturing process that involves the use of computer-controlled machines to produce precise and complex parts and components from various materials.
Hand plate in some cases called the first edition, as the name implies is before mass production, according to the product appearance drawings and structureDrawings usually start with a small number of samples, so as to check the appearance of the product or the reasonable structure of the functional sample. Common methods are: CNC machining, SLA, SLS, SLM, FDM, vacuum compound mold, low pressure perfusion, sheet metal production. We will compare this in terms of definition, materials used, software used, workable parts, advantages and disadvantagesSeveral kinds of hand plate processing. CNC machining CNC machining is a computer numerical control machine...
