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V1 Rapid Prototype exhibits at the KSHOW Plastics Exhibition 2022 in Germany

K Show, as the world’s No. 1 trade fair for plastics and rubber, it is held from 19–26 October, 2022, at Düsseldorf in Germany. Founded in 1952, it has a long history. At present, it is the world’s largest, highest-level, and most professional plastics exhibition. The K show is known not only for its sheer …

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How much do you know about die casting mold design and die casting process

Die casting mold is an important process equipment in die casting production. The liquid metal is cooled and solidified in the die casting mold to form the final die casting. The shape, size and quality of die casting, as well as the smoothness of die casting production are closely related to the die casting mold, …

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Main advantages of aluminum die casting and its operating temperature

Aluminum die casting has a very important role in the current industry, in many industries have a very wide range of uses, society in the continuous development, people’s living needs are also increasingly high, in the operation of the aluminum pressure casting process demand is also increasing. The main advantages of aluminum die casting The …

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3D printing FDM technology to supply chain system help

Today, many enterprises have begun to use 3D printing technology to improve supply chain management, optimize production, and achieve agile manufacturing. With a history of nearly 30 years, FDM technology has a wide range of applications, not only for product prototyping, functional testing, but also for manufacturing tools and final parts, especially in the industrial, …

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    Handcrafted boards – wire cutting

    With the development of the industry, and nowadays the application of wire cutting process in the production of hand board is becoming more and more widespread, wire cutting is short for CNC EDM wire cutting processing, the basic working principle of wire cutting is the use of moving metal wire as a tool electrode, and between the wire and the workpiece with pulse current, the use of pulse discharge corrosion effect on the workpiece for cutting processing. It is often used in the production of radiator boards, electronic cigarette boards and other products. The solution to the usual CNC processing…

    How to clean a hot clog in the head of an FDM type 3D printer

    Residues are inevitable for FDM 3D printers for several reasons: small amounts of plastic are scorched by the overheated hot end, causing them to accumulate inside the nozzle; contamination from foreign bodies inside the wire after it has been produced; dust that has fallen on the surface of the wire reel is scorched and accumulates; trash is accidentally discarded into the hot end, etc. As a result FDM 3D printers often suffer from under-extrusion: for no apparent reason, but the extruder is unable to extrude enough material. If the extruder is pushing the wire at this time and the reel…

    V1 Rapid Prototype exhibits at the KSHOW Plastics Exhibition 2022 in Germany

    K Show, as the world’s No. 1 trade fair for plastics and rubber, it is held from 19–26 October, 2022, at Düsseldorf in Germany. Founded in 1952, it has a long history. At present, it is the world’s largest, highest-level, and most professional plastics exhibition. The K show is known not only for its sheer scale but also for the new incentives it has generated and brought new business opportunities to all sectors of the industry. It is held every three years and has been successfully held for 21 sessions so far, ushering in the 22nd grand event in 2022….

    How much do you know about the process of metal die casting? Come and listen to the master’s explanation

    The traditional die casting process is mainly composed of four steps, or called high pressure die casting. These four steps, which include mold preparation, filling, injection, and sanding, are the basis of various modified die casting processes. During the preparation process, a lubricant is sprayed into the mold cavity. In addition to helping to control the temperature of the mold, the lubricant can also help to release the casting. The mold can then be closed and the molten metal is injected into the mold at a high pressure ranging from 10 to 175 mpa. When the molten metal is filled,…

    Summary of surface strengthening technology of die casting die

    The surface strengthening and modification technology of die casting die can design the die surface and matrix as a whole system, and make comprehensive use of surface strengthening modification technology and coating technology, so that the surface material itself is difficult to have but hopefully has a specific performance. The treatment technology that uses modern technology to change the composition, structure and performance of the material surface and sub-surface layer of the forging die is called surface modification technology, which mainly includes the following ten categories: Electrochemical conversion The technology of forming oxide film on the surface of parts under…

    Bentley 3D printed 15,000 parts, when will we be able to use 3D printed parts?

    3D printing technology is not suitable for high-volume production – after all, the costs are there. However, it has an irreplaceable advantage for special needs in small quantities. For vehicle manufacturers’ R&D departments, 3D printing technology can transform CAD design models into solid parts without the need to go through the mould step, saving time and costs. For an ultra-luxury brand such as Bentley, the 3D printing facility will allow for the production of small quantities of parts and the individual needs of customers. Bentley recently invested £3 million to double its 3D printing capacity within its Crewe, UK factory….

    Metal 3d Printing Material increase in instead of metal 3d printers

    IDTechEx predicted that most of the revenue will come from metal 3 d printing material requirements, not metal 3 d printers. Each printer technology and application have different demands, capacity and alloy material. With the acquisition of the industry, capacity expansion, improvement of atomization technology, new material and the reducing of the cost, metal 3 d printing a lot of changes have taken place. Brand manufacturers are continuously introduce new materials, from the well-known structure of the alloy to the advanced new materials, such as MMC, high entropy alloys and amorphous alloy. Given the differences in the industry, will have…

    Choosing the right 3D printing method can reduce the cost and error rate of your company

    3D printing hand board is to assist customers to improve the design, check the structure of the product, assembly is reasonable, the use of the product user feel, the appearance of the potential guests is how much appeal? So 3D printing hand board is a thing for industrial products, with the presentation of 3D printing, the first saved a lot of time for the development of the guests, the second for the guests to save a large amount of development costs. In the early years, 3D printing hand board this occupation just presented when, is made by human hands little…

    3D printing technology may enter the construction sector

    Have you seen 3D movies and have you heard of 3D printing technology? The ordinary printers in our lives print out flat graphics, 3D printing adds one more dimension than this, but works on roughly the same principle, just with different materials. Nowadays, 3D printing technology has actually been used in industrial fields such as aerospace and automotive manufacturing, with great potential for development. Recently, 3D printing technology has begun to seek opportunities in the construction industry. in 2018, China’s domestic construction output reached 23 trillion yuan, which is a promising market excluding aspects that 3D printing technology cannot reach….

    Heat treatment of die casting die parts

    Heat treatment of die casting mold parts: 1.The quenching equipment is a high pressure and high flow rate real air quenching furnace. (1) Before quenching: the heat balance method is used to improve the overall consistency of heating and cooling of the mold. For all the thin-walled holes, grooves and cavities that affect this point, they should be filled and blocked, and the mold can be heated and cooled evenly as far as possible; At the same time, pay attention to the way of furnace loading to prevent deformation of die casting die caused by dead weight at high temperature….

    An overview of 10 commonly used metal 3D printing technology routes

    Metal 3D Printing Introduction: A few years ago, 3D printing with metal was only used for industry. Now that has all changed and 3D printing with metal is possible on desktop FDM 3D printers and more specialised machines that not only produce high quality parts, but are also more affordable. In this article let’s take a look at all the technologies available for 3D printing metal parts and which one you should choose to use to print your metal parts. Examples of metal 3D printed parts Currently, there are around 10 methods on the market to 3D print metal parts….

    3D printing allows China’s gas turbine manufacturing technology to take off

    3D printing technology, due to its unique principle of layered forming, allows simple and complex forms to be treated almost equally. Just need to have 3D modeling scheme, suitable raw materials and 3D additive manufacturing instruments, you can immediately print parts; because of dumping the mold, so you can use a cheaper price, manufacturing the traditional mold factory can not be manufactured out of the design; if the design subsequently occurred to modify, just modify the design 3D modeling scheme, and print again; 3D printed parts appear damaged, and can even print directly at the breakage repair. So 3D printing…

    Die casting problems and design

    The problem Pouring line overflow Requirements for the straight runner of the die on the cold chamber horizontal die casting machine: ① The diameter of the pressure chamber should be selected according to the required specific pressure and the full degree of the pressure chamber. At the same time, the deviation of the inner diameter of the gate sleeve should be appropriate to enlarge a few wires than the deviation of the pressure chamber diameter, so as to avoid the problem of punch stuck or serious wear caused by the different diameter of the gate sleeve and the pressure chamber, and…

    Preliminary work for the manufacture of hand-painted headlights

    The manufacturer of hand-plate processing of headlights introduced five-axis machine, clean room and other advanced equipment, but also hired a number of well-known technical director, it is clear that this side of the manufacturer wants to do a good job of quality determination. In the following, I give you a brief introduction to the manufacturing pre-preparation work. Inspection of the exterior design: the designer’s ideas are reflected in the shape, colour, size and material through the physical model produced. It provides an effective physical basis for further communication, evaluation, modification and refinement of the design scheme and testing the rationality…

    How much do you know about the process of die casting?

    Technological introduction The comprehensive mechanical properties of blank are improved remarkably. In addition, the surface finish of the blank produced by this process reaches grade 7 (Ra1.6), just like the surface produced by cold extrusion process or machine, with metallic luster. Therefore, we will die casting die forging process called “limit forming process”, than “no cutting, less spare forming process” further. Die-casting die forging process also has an advantage that in addition to the production of traditional casting materials, it can also be used to produce deformed alloys, forging alloys, the production of very complex structure of parts. These alloy…

    Do you know how to choose the material of plastic mold?

    Working conditions of plastic molds Due to the development of plastic and plastic molding industry, the quality of plastic mold is also higher and higher, so the failure of plastic mold and its influencing factors have become an important research topic. The main working parts of the plastic mold are forming parts, such as punch, concave die, etc., they constitute the cavity of the plastic mold, in order to form a variety of plastic parts of the surface and direct contact with plastic, subjected to pressure, temperature, friction and corrosion. Failure reason analysis of plastic mold material General mold manufacturing…

    How big is the difference between industrial grade 3d printers and desktop grade 3d printing?

    Most desktop-level 3D printers on the market today are based on fused deposition (FDM) technology. They are similar to high-end industrial grade 3D printers in terms of molding principles, as they are both based on material extrusion and layer-by-layer deposition of molten thermoplastics through nozzles, but they have different capabilities. This article will discuss the main differences between desktop and industrial grade FDM 3D printers. What is the difference between industrial grade 3d printers and desktop grade 3d printing? Printing accuracy Typically, geometric tolerances and part accuracy depend on 3D printer calibration and model complexity. Industrial grade 3d printers produce…

    Study on defect band of die casting magnesium alloy

    The microstructure morphology and distribution characteristics of defect bands in die casting magnesium alloy were studied, and the corresponding relationships between defect bands and pressure chamber precrystallization (ESCs), air shrinkage hole and die casting process parameters were established. On this basis, the formation and evolution mechanism of defect bands were discussed. The results show that the cross section solidification microstructure of die cast magnesium alloy can be divided into three regions with obvious differences in microstructure characteristics. With the increase of the low speed, the ESCs content in the solidification microstructure of die casting magnesium alloy gradually decreases, and the…

    Applications and defects of die castings

    application Die casting can be made for die casting auto parts, die-casting car engine fittings, die casting, air conditioning accessories, die-casting cylinder of engine cylinder head casting, die casting valve rocker arm, die-casting valve bearings, electrical accessories, die-casting motor end cover, die casting, die casting, die casting, pump shell shell building parts, die-casting parts, die-casting fence parts, die-casting parts and so on, With the constant improvement of the level of domestic manufacturing equipment industry development, die-casting machine equipment level increased significantly, also can produce the types of parts are also constantly expanding, the precision of the die casting parts of,…

    Die casting porosity analysis and solution

    With the rapid development of automobile industry and the requirement of automobile lightweight, aluminum, magnesium and other alloy die casting parts increase significantly, which provides a broad prospect for the further development of die casting industry. Due to the lightweight requirements of parts, the requirements of alloy material properties, product structure and process design and control are more stringent. The requirements of auto factories on die casting are more and more strict. The porosity of die casting is generally 5%-10%, and the requirements of some parts are even 3%. In view of the detection method and detection location of die…

    Multi – field application of aluminum alloy die – casting is about to break out

    According to the different raw materials used in die casting, die casting products can be divided into aluminum alloy casting, magnesium alloy casting, zinc alloy casting, copper alloy casting and other categories. Aluminum alloy is widely used in household appliances, automobiles, electronic appliances, office equipment, machinery and other accessories because of its lightweight material, strong wear resistance, high mechanical strength, good heat transfer and conductivity, and can withstand high temperature. Trade barriers (1) Scale and capital barriers As a capital-intensive industry, the die-casting industry has a large fixed asset investment quota, a long construction cycle, and a long payback period…

    metal 3 d printing market will reach $18 billion In The Next 10 Years

    Metal 3 d printing is considered to be all vertices of 3 d printing. When it comes to strength and durability, nothing can compare with the metal. The first metal 3 d printing patents were DMLS (direct metal laser sintering), obtained by EOS in Germany in the 1990 s. Since then, 3 d printing metal gradually developed a number of types of printing process. On March 24, 2022, IDTechEx the comprehensive technical report provides a detailed status and prospect of 3 d printing, metal based on a wide range of market history and a lot of preliminary interview, forecast of…

    3D-printed A-pillars are ripe for Volkswagen to expand production of cars with 3D printing

    3D printing may seem like a completely new field, but various automotive manufacturers are very much in love with it. This is because 3D printing makes manufacturing easier and more efficient. The Volkswagen Group, for example, has been very active in 3D printed production. However, this has mostly been limited to the premium brands Bugatti and Porsche. In the future, however, Volkswagen has also stated that it will expand its 3D printing production. So what are the applications of 3D printing, which are used in cars? There was a time when 3D printing seemed to revolutionise automotive manufacturing, and it…

    Use of injection molding machine and key points of operation

    Use Classification and Use The injection molding machine has the ability to form the plastic products with complex appearance, precise size or dense texture with metal inserts at a time. It is widely used in various fields of national defense, mechanical and electrical, automobile, transportation, building materials, packaging, agriculture, culture, education and health and People’s Daily life. With the rapid development of plastic industry, injection molding machine plays an important role in both quantity and variety. Its total production accounts for 20%-30% of the whole plastic molding equipment, thus becoming one of the fastest growing and most productive machines in…

    The introduction of hot die casting and the method

    Hot die casting molding is also known as hot pressing injection molding, the so-called hot pressing injection molding method, is under the action of pressure, the molten wax containing slurry (wax slurry) is filled with metal mold, and in the mold after cooling and solidification, and then demoulding. Introduction to the Also known as hot pressing molding, is one of the most intensively in the production of special ceramics a production process, its basic principle is to use the paraffin wax heating melting and solidification characteristics, get cooler are plastic desert ceramic powder and hot wax liquid mixing to form…

    Do you know the basic knowledge of injection mold design?

    Injection mold design needs to pay attention to what points Product wall thickness All kinds of plastics have a certain wall thickness range, generally 0.5~4mm, when the wall thickness is more than 4mm, it will cause too long cooling time, shrinkage printing and other problems, should be considered to change the product structure. Uneven wall thickness will cause surface shrinkage. 壁厚不均会引起气孔和熔接痕。 To strengthen The reasonable application of stiffeners can increase product rigidity and reduce deformation. The thickness of reinforcement must be ≤ (0.5~0.7) T product wall thickness, otherwise it will cause surface shrinkage. The single-side slope of the reinforcement should…

    Rapid prototyping of automotive seats

    Many model companies have never made a car seat model, especially the new car seat development leather seats. Car seats involve a wide range of processes and comprehensive technology in the production process. General model companies, such as rapid prototyping, hand board companies, will not undertake such orders Car seat rapid prototyping Industrial man rapid prototyping focus on show car leather embossed seats Industrial man car seat orders are many, naturally our technical process is very skilled. After receiving the A-side data from the customer, together with the technical requirements and standards proposed by the customer, we at Industrial Man…

    Influence of die casting die temperature control on die casting quality

    Pressure casting, in foundry industry because of its rapid development has become a booming industry department and the important market, the growing demand for high quality die casting, prompted the die casting industry in high-performance equipment, advanced technology method, the performance of die casting alloy improve, the progress of mould manufacturing technology, and other fields have a significant difference, but compared with advanced foreign technology, die casting, The overall gap is still not small, so technological innovation has become the driving force for the development of the die casting industry. Improving the quality of die casting, adapting to the demand…

    What conditions should a powerful rapid prototyping factory have?

    Now many customers will find manufacturers of customized tablets on the Internet. In fact, this is also a good way. Because of the development of the Internet, many manufacturers will do some publicity on the Internet. However, in order to identify the strength of the manufacturer, it is still necessary to have a pair of hot eyes and be able to judge which manufacturer is the real one. Not just superficial propaganda. Today we will give you some suggestions to help you in choosing a prototype factory. The first strong manufacturer must have advanced production equipment. Only good equipment can…

    3D printing furniture with plexiglass

    Lucite is a high quality transparent synthetic resin (a type of plexiglass) developed by DuPont in the early 1900s. Because of its strength, toughness and transparency properties, this resin is mainly used for windows, interior design and furniture design. The products it creates have good resistance to UV light, wind and water. Due to its excellent properties, several 3D printing companies have experimented with Lucite to print furniture. After relentless efforts, it is now possible to use Lucite to print furniture, lighting fixtures, bathroom fixtures, kitchen and household appliances and many other decorative home furnishings. Not only does it have…

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