cnc machined components

cnc machined components

V1 Rapid Prototype exhibits at the KSHOW Plastics Exhibition 2022 in Germany

K Show, as the world’s No. 1 trade fair for plastics and rubber, it is held from 19–26 October, 2022, at Düsseldorf in Germany. Founded in 1952, it has a long history. At present, it is the world’s largest, highest-level, and most professional plastics exhibition. The K show is known not only for its sheer …

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How much do you know about die casting mold design and die casting process

Die casting mold is an important process equipment in die casting production. The liquid metal is cooled and solidified in the die casting mold to form the final die casting. The shape, size and quality of die casting, as well as the smoothness of die casting production are closely related to the die casting mold, …

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Main advantages of aluminum die casting and its operating temperature

Aluminum die casting has a very important role in the current industry, in many industries have a very wide range of uses, society in the continuous development, people’s living needs are also increasingly high, in the operation of the aluminum pressure casting process demand is also increasing. The main advantages of aluminum die casting The …

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3D printing FDM technology to supply chain system help

Today, many enterprises have begun to use 3D printing technology to improve supply chain management, optimize production, and achieve agile manufacturing. With a history of nearly 30 years, FDM technology has a wide range of applications, not only for product prototyping, functional testing, but also for manufacturing tools and final parts, especially in the industrial, …

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    Why choose a hot runner mould?

    Development of hot runners History Hot runner system originated in the injection moulding industry without runner system, as an advanced plastic injection moulding processing technology, the popular use in the western developed countries can be traced back to the middle of the last century or even earlier. Hot runner has many advantages, therefore, the development is relatively fast in foreign countries, many plastic mould factories produce more than 50% of the moulds using hot runner technology, some mould factories even reached more than 80%. In China, this technology in the last ten years before the real full promotion and application,…

    What are the applications of additive technologies?

    A new product development model is established for the design and development of industrial products. It can quickly, directly and precisely transform design ideas into physical models with certain functions. 2、Application in the field of machinery manufacturing. Mostly used in the manufacture of single pieces, small quantities of metal parts manufacturing. Some special complex parts, because only a single piece of production, or less than 50 pieces of small batch, generally can be used directly RP technology molding, low cost, short cycle time. 3, rapid prototyping technology and traditional mould manufacturing technology combined application. The application of rapid prototyping technology…

    List of metal 3D printing processes commonly used by the company

    Joule printing: the Joule printing of digital alloys looks much like ded, but the metal wire is melted by electric current rather than heated by electric arc or light beam. This makes printing faster. It has been proved that it can print up to 2 kg of titanium per hour. Liquid metal additive manufacturing: Vader systems has created liquid metal additive manufacturing technology, which deposits liquid metal droplets at 1200 ° C in a manner similar to inkjet printers.Electrochemical deposition: exaddon’s Ceres nano metal 3D printer can use electrochemical deposition to make metal objects smaller than the width of human…

    Digitization of die casting production

    The digitalization of die casting production refers to the realization of digitalization from all aspects of product mold design, raw material supply, production monitoring, quality monitoring and finished product warehouse management, and the realization of interconnection and sharing of these digital information. The information generated from all aspects is collected into the production management system (MES), and the production management center grasps the production status according to the real-time data, and schedules and arranges the production efficiently and reasonably. Accurately meet the customer’s order demand, and ultimately achieve high efficiency and efficiency of the company’s operation. 1.Digitization of die casting…

    How to clean a hot clog in the head of an FDM type 3D printer

    Residues are inevitable for FDM 3D printers for several reasons: small amounts of plastic are scorched by the overheated hot end, causing them to accumulate inside the nozzle; contamination from foreign bodies inside the wire after it has been produced; dust that has fallen on the surface of the wire reel is scorched and accumulates; trash is accidentally discarded into the hot end, etc. As a result FDM 3D printers often suffer from under-extrusion: for no apparent reason, but the extruder is unable to extrude enough material. If the extruder is pushing the wire at this time and the reel…

    Application and development of high vacuum die casting technology

    High vacuum die-casting technology has developed rapidly, and has been widely used in aerospace, weapons, ships, instruments, valve bodies, household appliances, automobiles and other industries. The core of high vacuum die casting technology is the innovative design of vacuum exhaust valve. By accepting the die casting machine’s opening, closing and injection signals, the operation procedures of vacuuming, measuring vacuum degree and blowing compressed air to clean vacuum valve are completed to ensure that the alloy liquid is pressed and formed under vacuum. The products formed by this vacuum die-casting technology have strong toughness and strength, which can enhance the core…

    Metal 3D printing systems

    The rotating laser processing head and other technologies continue to make breakthroughs, achieving the specialized production and sales of high-end equipment for powder feeding, powder spreading 3D printing and additive and subtractive manufacturing, and widely used in mould making, industrial design, medical, automotive and other fields, marking the popularity of “3D printing” as a technology. Powder-fed 3D printing system The powder-fed 3D five-axis 3D printing system adopts 3D laser cladding method, through high power light source and four coaxial powder feeding device, it can carry out high-precision flexible processing and manufacturing of complex shape surface and cavity, and the cladding…

    Detailed analysis of manufacturing technology of V1 industrial 3D printing hand board

    At present, 3D printing hand board has brought a great impact to the hand board manufacturing industry. Those once expensive and time-consuming handpieces can now be designed in the morning, printed at night and delivered to customers the next morning. Printing technology and hand board making technology 1.ABS material is generally selected for the hand board of conventional products. This material is easy to process and the post-treatment of the hand board is also beautiful. 2.High temperature resistant product hand board can be made of (1) epoxy resin; (2) Bakelite; (3) Black PC; (4) PA (nylon). Except that black PC…

    Not only solids, but also liquid structures can be printed in 3D

    Scientists from the Lawrence Berkeley National Laboratory of the U.S. Department of energy have developed a new chemical method, that is, in one liquid, the scaffold controls another liquid, so that the controlled liquid forms a tubular structure. This method of using all liquid printing 3D structure can be used to print liquid electronic equipment to provide power for flexible and stretchable equipment. The relevant research report has been published in a journal called advanced materials. The researchers dispersed gold nanoparticles into water and polymer ligands into silicone oil, and then injected threaded water into silicone oil with an improved…

    Metal 3D printing direct energy deposition process

    Common processes: ded (direct metal deposition), waam (arc additive manufacturing), LMD (laser material deposition) Description: this method extrudes metal, whether metal powder or wire, and then is immediately impacted by high energy (melting can be achieved by plasma arc, laser or electron beam). Melt the metal through the mechanical arm to the 3D position immediately. It is very similar to welding, so one of the main applications is to repair existing metal parts and increase the functionality of parts. Technical advantages: metal wire is the most affordable form of metal 3D printing material. Some machines can even use two different…

    British sports car manufacturer uses 3D printing technology to make sports car parts

    UK-based custom supercar manufacturer Arash Motor Company has announced that it is using 3D printing technology from Stratasys subsidiary MakerBot to produce end-use parts for its cars. Founded more than 20 years ago by current chief designer Arash Farboud, Arash Motor Company focuses on producing low-volume, high-performance cars. Despite a small staff, the company already offers several proprietary models of its own, including the AF8 Cassini sports car and the AF10 electric-gasoline hybrid. A longtime advocate of additive manufacturing, Farboud’s production facility currently houses the MakerBot Replicator 2, Replicator Z18 and METHOD X 3D printers. The company recently began its…

    Application of 3D printing fixture and fixture in automobile manufacturing industry

    Fixture and fixture applications for 3D printing are rising in the automotive manufacturing industry, including:Signboard calibration, positioning device Production line workers usually use hand-held fixtures to manually affix vehicle identification and model name. Traditionally, this type of fixture will be a CNC machine tool made of metal, which is bulky and expensive and difficult to update or copy. Using thermoplastic for 3D printing these tools, car manufacturers can create more customized fixture curved car body panels. They are lighter and ergonomic, reducing fatigue and injury to assemblers. Body panel gap gaugeThe 3D printed body panel gap gauge used to detect…

    8 tips to improve the level of die casting mold design

    Die casting die casting is a method of casting liquid die forging, a process completed in a special die casting die forging machine. Die casting production including die casting materials, die casting equipment, die three major elements, is indispensable. The so-called die casting process is the organic comprehensive use of these three elements, so that the appearance, internal quality, size in line with the requirements of the drawing or agreement can be stable and efficient production of qualified castings, or even the process of high-quality castings. To make a set of high quality die casting mold, not only need advanced…

    Heat treatment of die casting die parts

    Heat treatment of die casting mold parts: 1.The quenching equipment is a high pressure and high flow rate real air quenching furnace. (1) Before quenching: the heat balance method is used to improve the overall consistency of heating and cooling of the mold. For all the thin-walled holes, grooves and cavities that affect this point, they should be filled and blocked, and the mold can be heated and cooled evenly as far as possible; At the same time, pay attention to the way of furnace loading to prevent deformation of die casting die caused by dead weight at high temperature….

    Gain knowledge! Heat balance and temperature control method of decompressed casting mold

    The quality and productivity of die casting depends on whether the heat balance control of die casting die is correct or not. Only by controlling and adjusting the heat balance of die casting die effectively can the process parameters of die casting be stable. In die casting production, when the heat lost by the mold is greater than the heat transmitted to the mold from the alloy liquid, for example, when the large mold is used to die casting thin-walled parts or the mold with more slider structure, in order to achieve the heat balance of the mold, additional heat…

    Some knowledge about injection molding

    Injection molding is a method of molding industrial products. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding molding and die casting. Injection molding machine (referred to as injection machine or injection molding machine) is the thermoplastic plastic or thermosetting materials using plastic molding mold into plastic products of various shapes of the main molding equipment, injection molding is achieved by injection molding machine and mold. 1.Main types of 1.Rubber injection molding: Rubber injection molding is a production method of vulcanizing the rubber material directly into the model from the…

    Advantages and disadvantages of injection molding

    1.The advantages of injection molding process (1) the use of injection mould for the parison wall thickness distribution for precise control, make the container wall thickness is relatively uniform, avoids the general blow molding products of the corner part thinned phenomenon, products can be controlled in a heavy + 0.1 g, the precision of the screw thread can be controlled within the scope of the soil is 100 microns, the mouth size precision, thin neck high precision molding, products; (2) the products do not need to be processed E times, no seams, saving the finishing hours of products; (3)The billet…

    [3D Printing Application Case 3D Printing Wear Resistant Components]

    The cumulative time and cost required to produce prototypes can pose an economic challenge to start-ups. Many national and international companies are now choosing to rely on 3D printing to achieve a balance between economic and time costs. In an e-mobility project in Austria, designers designed a component to improve the charging efficiency and power of an electric vehicle. The choice was made to print the gears using a laser sintering 3D printer. This approach ensured a high degree of flexibility and fast delivery in the construction of the prototype, and importantly the 3D printed component was tested and found…

    Metal 3d Printing Material increase in instead of metal 3d printers

    IDTechEx predicted that most of the revenue will come from metal 3 d printing material requirements, not metal 3 d printers. Each printer technology and application have different demands, capacity and alloy material. With the acquisition of the industry, capacity expansion, improvement of atomization technology, new material and the reducing of the cost, metal 3 d printing a lot of changes have taken place. Brand manufacturers are continuously introduce new materials, from the well-known structure of the alloy to the advanced new materials, such as MMC, high entropy alloys and amorphous alloy. Given the differences in the industry, will have…

    What conditions should a powerful rapid prototyping factory have?

    Now many customers will find manufacturers of customized tablets on the Internet. In fact, this is also a good way. Because of the development of the Internet, many manufacturers will do some publicity on the Internet. However, in order to identify the strength of the manufacturer, it is still necessary to have a pair of hot eyes and be able to judge which manufacturer is the real one. Not just superficial propaganda. Today we will give you some suggestions to help you in choosing a prototype factory. The first strong manufacturer must have advanced production equipment. Only good equipment can…

    The actual model of the handcrafted model is a good idea. What is the processing process like?

    With the emergence of the hand board, greatly reducing the cost of the mold, hand board in the field of mold is very big, in the mold before the opening is very necessary to do hand board to check the mold drawings. There are three ways to process the hand board model: CNC processing, 3D printing and vacuum re-moulding, so here are the main advantages and disadvantages of re-moulding the hand board and how it is processed. First, the advantages of replica mold hand board 1, the production cost is low, hand board modeling industry, often use the vacuum silicone…

    3D printing technology has entered the medical field strongly

    Referring to the application of 3D printing technology in the medical field, the first thing people think of is to help people with disabilities print prosthetics. Yes, the pioneering development of 3D printing technology in the medical field starts with printing prosthetics. Today, 3D printing technology can not only provide solutions to simulate the surgical process for the modern medical field, but also rely on the rapid development of printing materials. In addition to printing bones and prosthetics with high similarity to the human body, 3D printing technology can also print all kinds of soft tissues, muscles and other products…

    How much do you know about die casting mold design and die casting process

    Die casting mold is an important process equipment in die casting production. The liquid metal is cooled and solidified in the die casting mold to form the final die casting. The shape, size and quality of die casting, as well as the smoothness of die casting production are closely related to the die casting mold, so it is very important to design the die casting mold correctly and reasonably. Basic structure of die casting mold The commonly used die casting die is composed of two half dies, which are called fixed die and moving die. There are also more complex…

    Precautions for using injection molding machine

    Matters needing attention Harm Five hazards of high temperature rise of injection molding machine: thermal deformation of machinery, reduction of oil viscosity, deformation of rubber seals, acceleration of oil oxidation and deterioration, but also reduce the component pressure of air. One of the hazards: make the mechanical thermal deformation The moving parts with different thermal expansion coefficient in the hydraulic components are stuck because of the smaller fit gap, which causes the action failure, affects the transmission accuracy of the hydraulic system, and leads to the deterioration of the working quality of the parts. Hazard two: reduce the viscosity of…

    Eco-friendly mould manufacturing methods 3D printing

    Currently, 3D printing is one of the relatively new applications in the manufacturing industry, but the technology’s cost and environmental advantages are generating huge interest from more companies. Recently the University of Maine (UMaine) was awarded $280 million in funding approved by the US Department of Energy (DOE) to develop a more environmentally friendly method of producing 3D printed turbine blades. It is well known that the tooling and tooling required to design and manufacture turbine blades can cost up to $10 million, and the time-consuming process typically takes 16 to 20 months to complete. As a result, by the…

    An overview of 10 commonly used metal 3D printing technology routes

    Metal 3D Printing Introduction: A few years ago, 3D printing with metal was only used for industry. Now that has all changed and 3D printing with metal is possible on desktop FDM 3D printers and more specialised machines that not only produce high quality parts, but are also more affordable. In this article let’s take a look at all the technologies available for 3D printing metal parts and which one you should choose to use to print your metal parts. Examples of metal 3D printed parts Currently, there are around 10 methods on the market to 3D print metal parts….

    Bentley 3D printed 15,000 parts, when will we be able to use 3D printed parts?

    3D printing technology is not suitable for high-volume production – after all, the costs are there. However, it has an irreplaceable advantage for special needs in small quantities. For vehicle manufacturers’ R&D departments, 3D printing technology can transform CAD design models into solid parts without the need to go through the mould step, saving time and costs. For an ultra-luxury brand such as Bentley, the 3D printing facility will allow for the production of small quantities of parts and the individual needs of customers. Bentley recently invested £3 million to double its 3D printing capacity within its Crewe, UK factory….

    3d printing model hand board, hand board material in can be applied to those areas

    Almost all industries use photosensitive resin 3D printers in the process of making hand board models, architectural sand table models, home appliance hand board models, medical equipment hand board models, automotive hand board models, office equipment hand board models, computer digital hand board models, etc. Industrial SLA3D printers can be given full play. Photosensitive resin 3D printer refers to SLA industrial 3D printer with liquid resin as processing material, also known as light-curing 3D printer. With strong modeling ability, it can produce products of any geometry and is widely used in the field of hand board model production. The production…

    Some knowledge of aluminum alloy die casting

    Aluminum alloy die-casting products are mainly used in electronics, automobiles, motors, household appliances and some communication industries, etc. Some high-quality aluminum alloy products with high performance, high precision and high toughness are also used in large aircraft, ships and other industries with high requirements. The main use is in some equipment parts. The history of The history of die casting is varied. According to relevant articles, die casting lead appeared initially. In 1822, Willam Church made a type casting machine with a daily output of 12,000 to 20,000 yuan. More than two decades later, J.J.Sturgis designed and built the first…

    Do you know what materials are commonly used in 3D printing?

    What materials are most commonly used in 3D printing? Photosensitive resins are probably the first material that pops into the minds of people familiar with the 3D printing industry.Photosensitive resin is a kind of 3D printing material, it is similar to ABS material, the surface is smooth, high precision, the surface can be painted, the hardness is also all right. Photosensitive resin is very suitable for printing hand plate model, such as appearance design model, but also in addition to appearance, function has special requirements, such as high temperature resistance or toughness. Photosensitive resin is formed by SLA/DLP technology, SLA…

    cnc machined components

    cnc machined components