The emergence of 3D printing technology can allow people to reduce a considerable number of parts in the manufacturing process, while also promoting the integrated manufacturing of parts. 3D printing technology In a rocket engine, 80 parts can be reduced to 3. Still, the public doesn't seem to know why reducing the number of parts …
Contact us now to bring your idea into reality, our professional team will respond you in 24 hours after we get your email.
![[3D Printing Application Case 3D Printing Wear Resistant Components]](https://www.v1prototype.com/wp-content/uploads/2022/05/0e3cc8f7-29c8-ec11-8da8-e43d1a103141-250x200.jpg)
[3D Printing Application Case 3D Printing Wear Resistant Components]
The cumulative time and cost required to produce prototypes can pose an economic challenge to start-ups. Many national and international companies are now choosing to rely on 3D printing to achieve a balance between economic and time costs. In an e-mobility project in Austria, designers designed a component to improve the charging efficiency and power of an electric vehicle. The choice was made to print the gears using a laser sintering 3D printer. This approach ensured a high degree of flexibility and fast delivery in the construction of the prototype, and importantly the 3D printed component was tested and found...
In fact, 3D printing is no longer a strange term, in fact in the mid 1990's 3D printing technology appeared! What is 3D printing technology? In fact, the latest additive manufacturing devices use technologies such as light-curing and paper-laminated materials. It is basically the same principle as normal printing, where the printer is equipped with a "printing material", such as a liquid or powder. After being connected to a computer, the layers of 'print material' are overlaid in a computer-controlled manner, eventually converting the computer's blueprint into the real thing. This printing technology is called 3D stereo printing! 3D printing...
Metal 3d Printing Material increase in instead of metal 3d printers
IDTechEx predicted that most of the revenue will come from metal 3 d printing material requirements, not metal 3 d printers. Each printer technology and application have different demands, capacity and alloy material. With the acquisition of the industry, capacity expansion, improvement of atomization technology, new material and the reducing of the cost, metal 3 d printing a lot of changes have taken place. Brand manufacturers are continuously introduce new materials, from the well-known structure of the alloy to the advanced new materials, such as MMC, high entropy alloys and amorphous alloy. Given the differences in the industry, will have...
CNC Machining Products: Precision and Efficiency at Your Fingertips
CNC (Computer Numerical Control) machining refers to a manufacturing process that utilizes pre-programmed computer software to control and operate machinery tools.
One of the manual processing services provided by V1 precision model is small batch production. Many of our customers believe that the prototype is to verify the appearance or function and structure of the model samples, and the processing requirements are generally not too much. The quantity is between 1 and several sets, but it is not. This kind of demand only represents the majority of prototype production customers, but some customers will have a small batch of prototype production demand, which is between hundreds and 10000 sets. 1、 Lower cost for small batch production Some products of plastic materials...
What conditions should a powerful rapid prototyping factory have?
Now many customers will find manufacturers of customized tablets on the Internet. In fact, this is also a good way. Because of the development of the Internet, many manufacturers will do some publicity on the Internet. However, in order to identify the strength of the manufacturer, it is still necessary to have a pair of hot eyes and be able to judge which manufacturer is the real one. Not just superficial propaganda. Today we will give you some suggestions to help you in choosing a prototype factory. The first strong manufacturer must have advanced production equipment. Only good equipment can...
The actual model of the handcrafted model is a good idea. What is the processing process like?
With the emergence of the hand board, greatly reducing the cost of the mold, hand board in the field of mold is very big, in the mold before the opening is very necessary to do hand board to check the mold drawings. There are three ways to process the hand board model: CNC processing, 3D printing and vacuum re-moulding, so here are the main advantages and disadvantages of re-moulding the hand board and how it is processed. First, the advantages of replica mold hand board 1, the production cost is low, hand board modeling industry, often use the vacuum silicone...
Dry! A way to extend the service life of metal die casting dies
Metal die casting is an advanced less and no cutting technology, with high production efficiency, saving raw materials, reducing production costs, good casting performance, high precision, widely used. The biggest market of die-casting castings is the automobile industry. As people pay more attention to sustainable development and environmental protection, automobile lightweight is the best way to achieve high efficiency, safety, energy saving, comfort and environmental protection. Using aluminum alloy instead of traditional steel to make a car can reduce the weight of the vehicle by about 30%. Because the die casting mold is under high pressure (30 ~ 150MPa) to...
In what cases do 3D printed hand plates need to be printed in disassembly?
As the name implies, a disassembled model is a model that is originally a whole hand-made board that needs to be taken apart and printed in pieces and then finally assembled. Can't 3D printing be done in one piece? Why do you need to print in pieces? In fact, not, even 3D printing also need to take apart the printing time, the following we analyze together need to take apart the three cases of printing. 01、The model is too big 3D printers have a print size that can withstand, if you want to print a large model, because the volume...
Plastic injection molding is a popular manufacturing process used to produce plastic parts and components in a variety of industries.
Choosing the Right Injection Molding Manufacturer: A Comprehensive Guide
Injection Molding is a manufacturing process whereby molten material, usually plastic, is injected into a mold cavity to form a complex or intricate shape to manufacture a range of products.
The use of plastic parts has become widespread across various industries.
3D printing in seconds! New technology dramatically increases the speed of 3D printing
When you 3D print, existing technologies print layer by layer at a slow pace. Now, researchers from EPFL in Switzerland say they have developed a completely new way to create 3D objects that has unprecedented resolution and record printing speeds. As reported in EPFL News, the method draws on the principles of CT - a technique that uses X-rays or ultrasound to show a cross-section through a solid object. To create the object, the photosensitive resin is irradiated from several angles and the accumulation of energy from the light helps to cure the resin. In other words, the objects are...
The Importance of Injection Molding Temperature: Factors, Effects, and Optimization Strategies
Injection molding is a widely used manufacturing process for producing high-quality plastic parts in large quantities.
Which method is more cost-effective, such as prototype 3D printing or CNC processing?
During prototype proofing, some products can be made either by CNC processing or by 3D printing. Because CNC processing is relatively complicated and the workload is larger than 3D printing in theory, most customers take it for granted that CNC processing is more expensive than 3D printing. Is this the case? Li Gong, the professional master of precision models, introduced the differences between the two processing methods in detail According to Li, CNC processes need to be programmed and disassembled. Generally, a CNC machine needs 3-4 people, which means a large labor cost. Therefore, the cost of CNC mainly depends...
High vacuum die-casting technology has developed rapidly, and has been widely used in aerospace, weapons, ships, instruments, valve bodies, household appliances, automobiles and other industries. The core of high vacuum die casting technology is the innovative design of vacuum exhaust valve. By accepting the die casting machine's opening, closing and injection signals, the operation procedures of vacuuming, measuring vacuum degree and blowing compressed air to clean vacuum valve are completed to ensure that the alloy liquid is pressed and formed under vacuum. The products formed by this vacuum die-casting technology have strong toughness and strength, which can enhance the core...
Why do we need to choose anodized aluminium for product manufacturing?
Ordinary flatness aluminium plate are prone to have unevenness. The anodized aluminium sheet has a great improvement in the surface production process, the quality of production process is higher, so no matter in the surface smoothness or flatness is superior than ordinary aluminium plate. We are all aware that the appearance of ordinary aluminium plate is mostly grey with a single colour. While anodized aluminium plate are available for a wide range of colours, not just a single grey colour. The well-know Apple earthy gold, deep sky grey and rose gold are formed by the anodizing process. Anti-corrosion, anti-wear is...
Exploring CNC Machining Services in China: Benefits, Challenges, and Considerations
CNC machining, also known as computer numerical control machining, is a manufacturing process that involves the use of computer-controlled machines to produce precise and complex parts and components from various materials.
What is 3d printing rapid prototyping technology What is 3d printing technology? To be precise, 3D rapid prototyping is one of many rapid prototyping technologies. Rapid prototyping technologies can be broadly classified into seven categories, including three-dimensional printing, stacked solid manufacturing, selective laser sintering, fused deposition forming, three-dimensional welding, three-dimensional printing, and digital cumulative forming. Advantages of 3d printing technology 3d printing is very different from traditional production through moulds. The biggest advantage of 3d printing is that it can generate parts of any shape directly from computer graphics data without mechanical processing or any moulds, thus greatly reducing the...
The Ultimate Guide to 3D Printing Service: Technology, Applications, and Future Trends
3D printing service refers to a digital fabrication process used to create three-dimensional objects. This technology involves the creation of physical models from digital blueprints or computer-aided design (CAD) models.
An Extensive Guide to 2K Injection Molding: Process, Benefits, and Applications
2K injection molding is a highly precise manufacturing process that involves the use of two different materials in a single plastic injection molding process.
The problem Pouring line overflow Requirements for the straight runner of the die on the cold chamber horizontal die casting machine: ① The diameter of the pressure chamber should be selected according to the required specific pressure and the full degree of the pressure chamber. At the same time, the deviation of the inner diameter of the gate sleeve should be appropriate to enlarge a few wires than the deviation of the pressure chamber diameter, so as to avoid the problem of punch stuck or serious wear caused by the different diameter of the gate sleeve and the pressure chamber, and...
New polymeric glass material Compatible with injection moulding technology
Researchers and major companies have been working on new materials since 3D printing technology began to be used on a large scale, however many of the new materials are not compatible with existing equipment and require the acquisition of new printing equipment, which is not an easy burden for users. Researchers at the University of Freiburg in Germany, together with the start-up Glassomer, have developed a new polymer-based quartz glass material that is compatible with injection moulding techniques, enabling the production of complex glass components with previously impossible geometries at high throughput and compatible with existing injection moulding techniques. New...
Injection Moulding: The Versatile and Cost-Effective Manufacturing Solution
Injection moulding is a widely used manufacturing process that has revolutionized the production of plastic products. It is a cost-effective and versatile method that enables the creation of complex shapes and structures with great accuracy and consistency. In this article, we will explore the injection moulding process in detail, its advantages and disadvantages, and its wide range of applications. What is Injection Moulding? Injection moulding is a manufacturing process that involves the use of a mould or tool, made from metal, which has a cavity in the shape of the desired product. The mould is then placed into an injection...
CNC Prototype Machining: Advantages, Limitations, Best Practices, and Future Outlook
CNC Prototype Machining refers to the process of using computer-controlled machines to create functional prototypes quickly and accurately.
What are the factors restricting the development of 3D printing technology?
In other words, the development of 3D technology can not keep up with expectations. So how to make a breakthrough? Generally speaking, we will divide a production system into the following elements: Design: refers to what users will be able to achieve after using their functional design. Hardware: the part that can truly realize physical works. Materials: including resins, metals, ceramics, plastics or natural materials. Through 3D printing technology, these materials will eventually become real functional products. Software: responsible for converting design data into manufacturing data, including software installed on the machine and software for transmitting data to the machine....
3D printing technology has entered the medical field strongly
Referring to the application of 3D printing technology in the medical field, the first thing people think of is to help people with disabilities print prosthetics. Yes, the pioneering development of 3D printing technology in the medical field starts with printing prosthetics. Today, 3D printing technology can not only provide solutions to simulate the surgical process for the modern medical field, but also rely on the rapid development of printing materials. In addition to printing bones and prosthetics with high similarity to the human body, 3D printing technology can also print all kinds of soft tissues, muscles and other products...
Injection Molded Parts: An Overview of Manufacturing Process and Applications
Injection molding is a manufacturing process used to create plastic parts by injecting molten material into a mold.
Common processes: DMLS (direct metal laser sintering), SLM (selective laser melting) and EBM (electron beam melting) Description: metal parts produced by PBF melting technology can reduce residual stress and internal defects, making it an ideal choice for harsh applications in aerospace and automotive industries. 1.Direct metal laser sintering (DMLS): it can be used to build almost any metal alloy object. Direct metal laser sintering spreads a very thin layer of metal powder on the surface to be printed. The laser passes slowly and steadily through the surface to sinter the powder, and the inner particles of the metal fuse together,...
Plastic Mold Manufacturers: A Comprehensive Guide to Materials, Processes, and Best Practices
A plastic mold manufacturer is a specialized company that produces industrial parts and products by using a mold, which can be made of a variety of materials, such as plastic, metal, or ceramic.
