China is one of the leading manufacturers of plastic molds in the world. The country’s expertise in plastic mold manufacturing has made it a popular destination for businesses looking for high-quality and cost-effective mold solutions.
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Design specifications for die castings and die cast metal materials
The design specification The design of die casting must take into account seven aspects: wall thickness of die casting, casting fillet and demould slope of die casting, reinforcement, the minimum distance of casting holes and holes to the edge of die casting, rectangular holes and slots on die casting, embeddings in die casting, and processing allowance of die casting. Code for design of fillet for casting Usually the intersection of each part of the die casting should be rounded (except the parting surface), which can make the flow of metal filling smooth, gas is easier to discharge, and can avoid...
3D printing technology has set off a disruptive revolution in the manufacturing industry
Since its birth more than 20 years ago, 3D printing technology has been widely used in specialized fields such as aerospace, automobile, mold, biomedicine, electronics and construction, as well as in popular fields such as personal consumption, office and education. The advanced 3D laser printer can not only sinter or fuse plastic, wax and sand, but also directly sinter metal. Precision 3D printing has the largest 3D laser printer in China. The printer is 12 meters long. 3D printing is used to manufacture large and complex components for China's commercial aircraft projects, including titanium fuselage skeleton and high-strength steel landing...
3D printing technology helps blind people restore their eyesight in medical treatment
3D printing technology helps blind people restore their eyesight in medical treatment,researchers believe that 3D printed bionic eyes can one day help the blind see or make them see more clearly.
Plastic injection molding is a popular manufacturing process that involves injecting molten plastic into a mold to create a finished product.
Get to Know Machining Services Inc.: A Reliable Partner for Your Machining Needs
Machining Services Inc., a leading precision machining company, is committed to providing top-quality machining services with exceptional customer service. Learn more about their capabilities, services, and why they’re a reliable partner for your machining needs. Table of Content: I. Introduction II. Machining Services Inc.: Who We Are III. Our Capabilities IV. Services We Offer V. Quality Assurance and Certifications VI. Why Choose Machining Services Inc. VII. Conclusion Introduction Precision machining plays a crucial role in various industries, from aerospace to medical devices. Companies that require precision parts need the support of a reliable and top-quality machining partner. One of such...
Why do we need to use the new & anodic die-casting aluminium alloy?
In order to meet the challenges posed by the market, we had to meet the industry's needs with innovative technology, therefore we develop the new aluminium alloy material AD68 - this new material can solve industry pain points and process technology challenges, the advantages of the this new material are obvious such as: reducing costs by approximately 50%, increasing production efficiency by approximately 30% and more colours and variants on the appearance of metal products. 1, Greatly reduce the cost of traditional processing: new anodic die-casting aluminium alloy, subvert the existing aluminum alloy traditional CNC manufacturing method,achieving 50% reduction in...
Exploring the Different Types of Injection Moulding Techniques：Advanced Techniques&Practical Tips
Injection moulding is a manufacturing process in which molten plastic is injected into a mould cavity to create a specific shape. The process is ideal for creating high-volume, low-cost, and complex plastic parts with excellent durability features. Injection moulding is a versatile technology, making several applications possible across different industries.
Digital medicine, as a product of the combination of digital technology and medicine, has been developing rapidly in recent years. Digital 3D printing technology has developed rapidly in recent years and has gradually developed into a pillar technology of the third technological revolution, which is widely used in the military, precision instrument manufacturing and biomedicine and other fields, and is gradually changing people's lives. According to the data related to 3D printing project investment in the first half of 2016, its investment in biomedicine has increased significantly, and the related technology has a wide range of application prospects in the...
Custom Plastic Parts: Efficient and Cost-Effective Solutions
Custom plastic parts are specifically designed and manufactured plastic components that are unique to a particular product or application.
The Ultimate Guide to Moulding Processes: Techniques, Materials, and Applications
Moulding can be defined as the process of creating a specific shape by pouring a liquid or pliable material into a form or mold, which is then cooled or hardened to create a solid object. This technique can be used in a variety of industries including manufacturing, automotive, packaging, medical, and consumer goods.
What are the advantages of CNC processing in rapid prototyping?
V1 Prototype wants to introduce the characteristics and advantages of CNC machining. To sum up, CNC machining has the following four characteristics: (1) High degree of automation and high production efficiency. Except for manually clamping the blank, all the other processing processes can be automatically completed by the CNC machine tool. If automatic loading and unloading means are used, it is a basic component of the unmanned plant. NC machining reduces the labor intensity of the operator and improves the working conditions; The process of scribing, multiple clamping and positioning, detection and other auxiliary operations are omitted, and the production...
Introduction to Rapid Prototyping Rapid prototyping manufacturing technology, also known as rapid prototyping technology, (RP technology);RP technology is developed on the basis of modern CAD/CAM technology, laser technology, computer numerical control technology, precision servo drive technology and new material technology. Different kinds of rapid prototyping systems have different forming principles and system characteristics due to the different forming materials used. However, the basic principle is the same, that is, "layered manufacturing, layer by layer", similar to the mathematical integration process. Figuratively speaking, the rapid prototyping system is like a "stereo printer". superiority It can directly accept product design (CAD) data...
Metal 3D printing versus traditional processes such as casting and forging
With technological innovation, metal 3D printing technology is advancing and can already play an increasingly important role and has certain advantages over traditional processes such as casting and forging. I. Advantages Build complex shapes that cannot be created by traditional processes Metal 3D printers create objects layer by layer, using the most common example of powder bed fusion, where a laser repeatedly melts and cures metal powder bit by bit to create objects. Forming restrictions are relatively small and complex structures like lattices can be created. As a result, parts that cannot be demoulded and that cannot be accessed by...
![[3D Printing Application Case 3D Printing Wear Resistant Components]](https://www.v1prototype.com/wp-content/uploads/2022/05/0e3cc8f7-29c8-ec11-8da8-e43d1a103141-250x200.jpg)
[3D Printing Application Case 3D Printing Wear Resistant Components]
The cumulative time and cost required to produce prototypes can pose an economic challenge to start-ups. Many national and international companies are now choosing to rely on 3D printing to achieve a balance between economic and time costs. In an e-mobility project in Austria, designers designed a component to improve the charging efficiency and power of an electric vehicle. The choice was made to print the gears using a laser sintering 3D printer. This approach ensured a high degree of flexibility and fast delivery in the construction of the prototype, and importantly the 3D printed component was tested and found...
Summary of surface strengthening technology of die casting die
The surface strengthening and modification technology of die casting die can design the die surface and matrix as a whole system, and make comprehensive use of surface strengthening modification technology and coating technology, so that the surface material itself is difficult to have but hopefully has a specific performance. The treatment technology that uses modern technology to change the composition, structure and performance of the material surface and sub-surface layer of the forging die is called surface modification technology, which mainly includes the following ten categories: Electrochemical conversion The technology of forming oxide film on the surface of parts under...
What are the common problems in processing precision hardware stamping parts?
Stamping is a forming process in which external forces are applied to plates, strips, tubes and profiles by means of presses and dies to produce plastic deformation or separation to obtain workpieces of the required shape and size, including punching, bending, drawing, forming and finishing processes. Stamping process and die, stamping equipment and stamping materials constitute the three elements of stamping processing, only their mutual combination can yield stamping parts. With the development of the hardware products industry, hardware stamping production equipment and technology are constantly improving, and hardware stamping parts are becoming more and more precise. Precision hardware stamping...
Die Casting Machines: Components, Processes, and Applications
Die casting machines are essential tools in modern manufacturing that enable the mass-production of high-quality metal castings with consistent accuracy and surface finish.
Understanding the Different Types of Plastic Used in Injection Molding
Injection molding is a manufacturing process used to produce a wide variety of plastic parts and products.
The Complete Guide to Casting Materials: Processes, Properties and Applications
Casting is a manufacturing process in which a liquid material is poured into a mold to create a specific shape. There are a variety of casting materials available, each with its own unique properties and distinct advantages. In this guide, we will discuss the various casting materials, the casting process, and their applications.
Rapid Injection Molds: Fast and Affordable Solutions for Your Production Needs
Rapid injection molds are a type of injection molding process that uses fast and cost-effective techniques to produce high-quality parts.
The Ultimate Guide to Die Casting Mold Design, Maintenance, and Optimization
Die casting mold is a critical component that is responsible for producing high-quality metal components with precision, accuracy, and consistency. It plays a vital role in the die casting process by creating cavities where liquid metal can flow and form into the desired shape.
Detailed analysis of manufacturing technology of V1 industrial 3D printing hand board
At present, 3D printing hand board has brought a great impact to the hand board manufacturing industry. Those once expensive and time-consuming handpieces can now be designed in the morning, printed at night and delivered to customers the next morning. Printing technology and hand board making technology 1.ABS material is generally selected for the hand board of conventional products. This material is easy to process and the post-treatment of the hand board is also beautiful. 2.High temperature resistant product hand board can be made of (1) epoxy resin; (2) Bakelite; (3) Black PC; (4) PA (nylon). Except that black PC...
1.The influence of mold temperature on appearance: Firstly, the mold temperature is too low, which will reduce the melt fluidity and may cause underinjection. Mold temperature affects plastic crystallinity, for ABS, mold temperature is too low, the product finish is low. Compared with fillers, plastics migrate more easily to the surface when the temperature is high. So when the temperature of the injection mold is high, the plastic composition is closer to the surface of the injection mold, the filling will be better, and the brightness and luster will be higher. But the injection mold temperature can not be too...
Technological introduction The comprehensive mechanical properties of blank are improved remarkably. In addition, the surface finish of the blank produced by this process reaches grade 7 (Ra1.6), just like the surface produced by cold extrusion process or machine, with metallic luster. Therefore, we will die casting die forging process called "limit forming process", than "no cutting, less spare forming process" further. Die-casting die forging process also has an advantage that in addition to the production of traditional casting materials, it can also be used to produce deformed alloys, forging alloys, the production of very complex structure of parts. These alloy...
Brief introduction of die - cast zinc alloys and test methods
Introduction to the Die - cast zinc alloy An alloy consisting of zinc as the base and other elements. Commonly added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium, etc. Zinc alloy has low melting point, good fluidity, easy fusion welding, brazing and plastic processing, corrosion resistance in the atmosphere, and easy recovery and remelting of disabled materials; However, the creep strength is low and the size change is easy to occur due to natural aging. Prepared by melting, die casting or pressure processing. According to the manufacturing process, it can be divided into cast zinc alloy and deformed...
Precision at Its Best: Applications, Techniques, and Future Outlook of CNC Machining Parts
CNC (Computer Numerical Control) machining is a manufacturing process that utilizes computerized controls and advanced machinery to produce high-quality and precise parts.
Do you understand the meaning and direction of rapid prototyping
Greatly shorten the development cycle of new products, to ensure the time of new products to market;------ shorten the manufacturing time of model or mold several times or even tens of times Increased ability to make complex parts;------ enables the direct manufacture of complex models Significantly improve the primary success rate of new product launch;------ can timely find the product design error, do early find the error, early change, avoid the change of the follow-up process caused by a lot of losses Support synchronous (parallel) project implementation;------ Makes design, communication and evaluation more visual, so that new product design, sample...
The Ultimate Guide to Aluminium Extrusion: Techniques, Applications and Benefits
Aluminium extrusion is the process of shaping aluminum into a specific profile, using a die and a press. The result is a single, continuous piece with an intricate cross-section. In this guide, we will explore the various techniques, applications, and benefits of aluminum extrusion.
Plastic moulding is a manufacturing process that involves shaping plastic material into various forms and sizes.
Plastic Injection Mold Machines: Types, Advantages, and Maintenance Tips
Plastic injection mold machines are widely used in the manufacturing industry for producing plastic parts and products. These machines use a process called injection molding to melt and inject plastic materials into molds, which are then cooled and solidified into the desired shape. In this article, we will discuss the types of plastic injection mold machines, their advantages, and some maintenance tips to keep them in optimal condition. Types of Plastic Injection Mold Machines There are several types of plastic injection mold machines, including: • Hydraulic Injection Molding Machines: These machines use hydraulic power to operate the injection process. They...
