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Metal 3D Printing Introduction: A few years ago, 3D printing with metal was only used for industry. Now that has all changed and 3D printing with metal is possible on desktop FDM 3D printers and more specialised machines that not only produce high quality parts, but are also more affordable. In this article let's take …
An overview of 10 commonly used metal 3D printing technology routes Read More »
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Understand the plastic mold knowledge and matters needing attention.
Knowledge of plastic mold All kinds of tools and products used in our daily production and life, from the base of machine tools and the fuselage shell to the shell of a embryo head screw, button and various household appliances, have a close relationship with the mold. The shape of the mold determines the appearance of these products, and the processing quality and accuracy of the mold also determine the quality of these products. Because of the different materials, appearance, specifications and uses of various products, the die is divided into casting die, forging die, die casting die, stamping die...
The Ultimate Guide to Injection Machines: Types, Working Mechanisms, and Applications
Injection machines, also known as injection molding machines, are an essential tool in the manufacturing industry.
In the actual production of aluminum die casting, the defects of porosity and oxidation slag are one of the most widespread defects. Explore the source of gas and the method of controlling the size, location and quantity of stomata; The morphology of oxidized slag is an eternal topic in die casting process. At present, there are many enterprises to improve the casting porosity through the mold pouring system design, but there is still a large chunk of gas generated in the aluminum alloy smelting. 一. Gas and impurities in the alloy Understanding of holes and air ● Single large air...
Prototype Sheet Metal Stamping: The Advantages, Limitations, and Applications in Product Development
Prototype sheet metal stamping is a critical component of the product development process.
An Extensive Guide to 2K Injection Molding: Process, Benefits, and Applications
2K injection molding is a highly precise manufacturing process that involves the use of two different materials in a single plastic injection molding process.
An Ultimate Guide to Tooling Molds: Types, Materials, and Applications
The purpose of this guide is to provide a comprehensive overview of tooling molds, their types, materials used, design factors to consider, manufacturing process, maintenance, and cost.
Concrete Measures to improve the Life of Die Casting Mold (1) In THIS PAPER, THE FORMS AND CAUSES OF DIE CASTING DIE FAILURE ARE DISCUSSED, AND THE FACTORS AFFECTING DIE LIFE and specific countermeasures are discussed from the aspects of die material, heat treatment, design, manufacturing and processing, die casting technology, production operation, die maintenance and so on. The main forms of die casting die failure are: ①the alternating stress of thermal expansion and cold contraction, the long-term frequent repeated cycle, and the thermal fatigue cracking crack on the surface of the die; ②The mold overall cracking and damage caused...
Choosing the right 3D printing method can reduce the cost and error rate of your company
3D printing hand board is to assist customers to improve the design, check the structure of the product, assembly is reasonable, the use of the product user feel, the appearance of the potential guests is how much appeal? So 3D printing hand board is a thing for industrial products, with the presentation of 3D printing, the first saved a lot of time for the development of the guests, the second for the guests to save a large amount of development costs. In the early years, 3D printing hand board this occupation just presented when, is made by human hands little...
The relationship between quality and output of die casting products
In changing the international development of technology changes, the contemporary society to the requirement of green environmental protection, and realize the automotive lightweighting etc, need every enterprise on product yield and quality are put forward higher request, request product wall thickness is thinner, the more complex structure, the more integrated, the less porosity, higher mechanical strength and higher efficiency, and so on, a series of high demand, high standards, how to real Now one by one has become the research topic of each of our die casting enterprises. From product to development, and then to mass production, the realization of...
Do you know anything about metal die casting? What is metal die casting?
Die casting is a metal casting process characterized by the application of high pressure to melted metal using an inner cavity of the mold. Molds are usually made from stronger alloys in a process similar to injection molding. Most die casting castings are iron free, such as zinc, copper, aluminum, magnesium, lead, tin and lead-tin alloys and their alloys. Depending on the type of die casting, cold chamber die casting machine or hot chamber die casting machine is needed. The cost of casting equipment and molds is high, so the die casting process is generally only used to manufacture large...
How was the military quick prototyping model process made at the air show?
The various military equipment we saw on the air show are actually military equipment models produced by the prototype factory, also known as the prototype. According to the requirements, some of these prototypes will be scaled down according to the prototype in size, but the appearance and structure are basically the same as the prototype, and have some functions of the prototype. Some equipment can also be directly assembled into a real military equipment prototype for operation testing. Why do military equipment need to be modeled? Instead of directly producing products? To understand this problem, we must first understand the...
Die Casting Machines: Components, Processes, and Applications
Die casting machines are essential tools in modern manufacturing that enable the mass-production of high-quality metal castings with consistent accuracy and surface finish.
Injection moulding is a manufacturing process that is widely used in the production of plastic products. It is a highly efficient method that enables the creation of complex shapes and structures with great accuracy and consistency. In this article, we will take a closer look at the injection moulding process and its applications. The Process of Injection Moulding Injection moulding involves the use of a mould or tool, which is made from metal and has a cavity in the shape of the desired product. The mould is then placed into an injection moulding machine, which is a complex piece of...
How to find efficient rapid prototyping manufacturers in China？
The current pace of life is very fast. Only high efficiency can create high efficiency. Therefore, efficiency is linked to efficiency. The same is true for the prototype industry. Many customers want to find a prototype manufacturer with high production efficiency. Because some hand molds are used for trial and error or exhibition sales, there is a high requirement for time. If they are used for trial and error. Generally, it is new product research and development, and requires a prototype to try and make mistakes. If the efficiency is relatively low, it may delay the product's time to market,...
CNC milling machines are essential tools in modern manufacturing and have revolutionized the way parts and components are created.
3D Printing VS Injection Molding: A Comparison of Manufacturing Processes
The manufacturing industry has seen significant changes in recent years, with the introduction of new technologies like 3D printing and injection molding.
Injection Molded Parts: An Overview of Manufacturing Process and Applications
Injection molding is a manufacturing process used to create plastic parts by injecting molten material into a mold.
NASA uses 3D printing to integrate sensors into silicon wafers
3D printing has become a real game-changer in the modern world. It can make all sorts of objects and is not at the mercy of large production lines. At one point, someone could even 3D print food. Now, researchers funded by NASA will apply the technology and manufacturing methods to print sensors and even part of the circuitry used for wireless communication on a circuit board smaller than your phone. According to the presentation, the multi-sensor platforms used by scientists on Earth and in space have traditionally been built like any electronic product today. Each different sensor was manufactured separately...
Injection Molding Components: Selection, Maintenance, and Care
Injection molding is a manufacturing process used to produce parts by injecting molten material into a mold cavity under high pressure.
The advent of 3D printing has revolutionized the way we create and design products, and it has become an essential tool in various industries such as aerospace, automotive, and healthcare.
Six common injection moulding techniques for plastic products for home appliances
Plastic products for home appliances are mainly moulded by injection moulding, extrusion, thermoforming, hollow moulding, lamination moulding, compression moulding, transfer moulding, foam moulding, pouring moulding, insert casting, block casting, etc., of which injection moulding is the main one. In recent years, some new plastic processing technology and new equipment have been applied in the molding of home appliance plastic products, such as precision injection molding, rapid molding technology, core injection technology, gas-assisted/water-assisted injection molding technology, electromagnetic dynamic injection molding technology and laminated injection molding technology, etc. Precision injection moulding High precision and repeatability in terms of size and weight of...
3D printing technology has entered the medical field strongly
Referring to the application of 3D printing technology in the medical field, the first thing people think of is to help people with disabilities print prosthetics. Yes, the pioneering development of 3D printing technology in the medical field starts with printing prosthetics. Today, 3D printing technology can not only provide solutions to simulate the surgical process for the modern medical field, but also rely on the rapid development of printing materials. In addition to printing bones and prosthetics with high similarity to the human body, 3D printing technology can also print all kinds of soft tissues, muscles and other products...
The characteristics and selection principle of die casting machine
A die casting machine is a machine used for pressure casting. Including hot chamber and cold chamber two. After are divided into straight and horizontal two types. The die casting machine shoots molten metal hydraulically into the mold under pressure to cool and form. After opening the mold, solid metal castings can be obtained, which are originally used for die casting type. With the progress of science and technology and industrial production, especially with the development of automobile, motorcycle and household appliances and other industries, die-casting technology has achieved extremely rapid development. Classification of die casting machines There are many...
If you want to master the design of die casting parts attention, need to start from the design basis of die casting, so that it is easier to understand. 一 . The design of die casting involves four aspects: A. Requirements of shape and structure of parts for pressure casting; B. Process performance of die casting; c. Dimensional accuracy and surface requirements of die casting parts; d. Determination of die casting parting surface; Die casting parts design is the important part in die casting production technology, the design must consider the following questions: the mold parting surface selection, gate opening,...
Rapid Prototyping in Industrial Models: Enhancing Product Development
Rapid prototyping is a process that has transformed the product development landscape across various industries.
What is Rapid Tooling? What are the advantages? How fast is the production?
Mold for industry is a mainstream and conventional manufacturing technology, rapid mold, as the name suggests that is the production of mold time is short, faster than conventional mold production to more than 1.5 times. Both are molds, rapid mold why so fast? Our industrialists have years of experience in manufacturing various kinds of rapid tooling. For example, we have stock sizes for our rapid tooling, so that the tooling can be shared without duplicating production and processing work, and only fine-tuning can be done. Our industrial people's rapid die rarely use automatic inserts and sliders, basically they use manual...
China Aluminum Industry Operation: midstream aluminium production is the core of the industry chain
According to the data of "China Aluminum Industry Operation Status and Investment Direction Analysis Report 2020-2026" released by Wise Research Consulting. China is a major producer and consumer of aluminium, with the world's largest production of alumina and primary aluminium. China's alumina and primary aluminium production in 2019 was 72.742 million tonnes and 35.043 million tonnes respectively, the production volume is increasing year by year. From the industry outlook analysis, aluminium still occupies a huge demand in the market, midstream aluminium production and deep processing are the core of the industry chain. The main methods of manufacturing aluminium are: casting,...
Technology foundation The production process The process of machine production refers to the whole process of making products from raw materials (or semi-finished products). For machine production, it includes transportation and storage of raw materials, preparation of production, manufacturing of blanks, processing and heat treatment of parts, assembly and commissioning of products, painting and packaging, etc. The content of the production process is very extensive. Modern enterprises use the principles and methods of systems engineering to organize and guide production, and regard the production process as a production system with input and output. In the production process, usually change the...
Currently, with the gradual spread of 3D scanning and 3D printing technology in the medical field, several brace studios and orthotic centres at home and abroad have introduced and benefited from the new 3D digital brace customisation process. OT4, a company based in Munich, Germany, was founded in April 2018 and has already provided brace customisation services to thousands of patients within two years with the help of 3D scanning and 3D printing technology. Markus Burkhardt is an orthopaedic technician by profession and the founder of OT4. His studio, which currently has a staff of eight, specialises in providing 3D...
Metal 3D printing versus traditional processes such as casting and forging
With technological innovation, metal 3D printing technology is advancing and can already play an increasingly important role and has certain advantages over traditional processes such as casting and forging. I. Advantages Build complex shapes that cannot be created by traditional processes Metal 3D printers create objects layer by layer, using the most common example of powder bed fusion, where a laser repeatedly melts and cures metal powder bit by bit to create objects. Forming restrictions are relatively small and complex structures like lattices can be created. As a result, parts that cannot be demoulded and that cannot be accessed by...
