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Integrated manufacturing of automotive engine components using 3D printing to reduce weight by 21% and improve powertrain efficiency for mature modern products

The petrol and diesel engines of modern passenger cars are of all-aluminium design, with cost and weight optimisation using the latest conventional production techniques. The weight-to-power ratio of these engines has increased progressively in recent years, with mass-to-power ratios of around 1.1 kg/kw for 3- and 4-cylinder engines, reflecting the balance between material properties, load …

Integrated manufacturing of automotive engine components using 3D printing to reduce weight by 21% and improve powertrain efficiency for mature modern products Read More »

Why do we need to use the new & anodic die-casting aluminium alloy?

In order to meet the challenges posed by the market, we had to meet the industry's needs with innovative technology, therefore we develop the new aluminium alloy material AD68 - this new material can solve industry pain points and process technology challenges, the advantages of the this new material are obvious such as: reducing costs …

Why do we need to use the new & anodic die-casting aluminium alloy? Read More »

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    Why do we need to choose anodized aluminium for product manufacturing?

    Ordinary flatness aluminium plate are prone to have unevenness. The anodized aluminium sheet has a great improvement in the surface production process, the quality of production process is higher, so no matter in the surface smoothness or flatness is superior than ordinary aluminium plate. We are all aware that the appearance of ordinary aluminium plate is mostly grey with a single colour. While anodized aluminium plate are available for a wide range of colours, not just a single grey colour. The well-know Apple earthy gold, deep sky grey and rose gold are formed by the anodizing process. Anti-corrosion, anti-wear is...

    Talk about the importance of die casting mould to die casting production.

    Die casting production process will appear the quality problem of the different factors, in addition to the die casting equipment, equipment performance and quality to cause system instability factors, there are some accessories and equipment (such as pressure cylinders, punch, cooling pipe, etc.) process parameter accuracy, and the quality of the material can produce certain influence on die casting production (such as release agent, lubricating bead, the cooling water), The purity of liquid aluminum will also bring the corresponding unstable factors to die casting (such as waste, gate, overflow block, the proportion of cleaning material), and smelting process control. Although...

    3D-printed A-pillars are ripe for Volkswagen to expand production of cars with 3D printing

    3D printing may seem like a completely new field, but various automotive manufacturers are very much in love with it. This is because 3D printing makes manufacturing easier and more efficient. The Volkswagen Group, for example, has been very active in 3D printed production. However, this has mostly been limited to the premium brands Bugatti and Porsche. In the future, however, Volkswagen has also stated that it will expand its 3D printing production. So what are the applications of 3D printing, which are used in cars? There was a time when 3D printing seemed to revolutionise automotive manufacturing, and it...

    What is the relationship between 3D printing and complex mode?

    What is complex module? We are often asked by guests what is the mold and what is the mold process? Let's take it literally. What is a replica? From the literal point of view, the complex mode is the copy. The mold is the mold of the mold. From the literal point of view, it means to copy the product from a mold. What's the process of complex mold? What does he have to do with 3D printing? First, we need to use 3D printing to make a prototype, that is, the master mold, then copy a set of molds...

    Understanding the Factors Affecting Injection Molding Machine Cost

    A quality injection molding machine is critical to the success of a manufacturing operation. These machines enable the production of high-quality and durable parts, while also reducing the overall production time and costs. However, understanding the factors that influence the cost of these machines can be challenging.

    What are the applications of additive technologies?

    A new product development model is established for the design and development of industrial products. It can quickly, directly and precisely transform design ideas into physical models with certain functions. 2、Application in the field of machinery manufacturing. Mostly used in the manufacture of single pieces, small quantities of metal parts manufacturing. Some special complex parts, because only a single piece of production, or less than 50 pieces of small batch, generally can be used directly RP technology molding, low cost, short cycle time. 3, rapid prototyping technology and traditional mould manufacturing technology combined application. The application of rapid prototyping technology...

    NASA uses 3D printing to integrate sensors into silicon wafers

    3D printing has become a real game-changer in the modern world. It can make all sorts of objects and is not at the mercy of large production lines. At one point, someone could even 3D print food. Now, researchers funded by NASA will apply the technology and manufacturing methods to print sensors and even part of the circuitry used for wireless communication on a circuit board smaller than your phone. According to the presentation, the multi-sensor platforms used by scientists on Earth and in space have traditionally been built like any electronic product today. Each different sensor was manufactured separately...

    Detailed understanding of machining equipment and process knowledge

    1.Processing equipment (1)Common lathes: lathes are mainly used for processing shafts, discs, sleeves and other workpiece with rotary surface, which is the most widely used in machine manufacturing. (can achieve accuracy of 0.01mm) (2)Ordinary milling machine: it can process the plane, groove, can also process all kinds of surfaces, gears, etc., but also can process more complex surface. (can achieve accuracy of 0.05mm) (3)Grinder: Grinder is a machine tool for grinding the surface of the workpiece. Most grinders use high-speed rotary grinding wheels for grinding processing, while a few use whetstone, sand belt and other abrasive tools and free abrasive...

    Unveiling the "true nature" of laser 3d printed composites

    The emergence of laser 3d printing has had an impact on all walks of life, but do you know what is the composite material used in laser 3d printing? In the laser processing environment, the metal melting process has more than 50 different factors at play, foreign countries to establish a dedicated test platform to evaluate the process measurement and control technology as a way to observe the melting and solidification process of metal powder, the integration of process measurement tools, and based on data to obtain control algorithms and development software. But what exactly happens during the laser processing...

    Applications Advantages for Design Injection Moulding Products

    Table of Contents: Introduction: Injection moulding is a manufacturing process that is widely used in the production of a wide variety of products. This process involves the creation of complex shapes and designs by injecting molten material into a mould cavity, which is then allowed to cool and solidify. Injection moulding is commonly used for the production of plastic products, but it can also be used for the production of metal, ceramic, and composite products. This article will provide an in-depth look into the world of injection moulding products, including their advantages, design considerations, materials used, the injection moulding process,...

    3D scanning and 3D printing technologies support the full digitalisation of orthopaedic brace customisation

    Currently, with the gradual spread of 3D scanning and 3D printing technology in the medical field, several brace studios and orthotic centres at home and abroad have introduced and benefited from the new 3D digital brace customisation process. OT4, a company based in Munich, Germany, was founded in April 2018 and has already provided brace customisation services to thousands of patients within two years with the help of 3D scanning and 3D printing technology. Markus Burkhardt is an orthopaedic technician by profession and the founder of OT4. His studio, which currently has a staff of eight, specialises in providing 3D...

    Some knowledge of aluminum alloy die casting

    Aluminum alloy die-casting products are mainly used in electronics, automobiles, motors, household appliances and some communication industries, etc. Some high-quality aluminum alloy products with high performance, high precision and high toughness are also used in large aircraft, ships and other industries with high requirements. The main use is in some equipment parts. The history of The history of die casting is varied. According to relevant articles, die casting lead appeared initially. In 1822, Willam Church made a type casting machine with a daily output of 12,000 to 20,000 yuan. More than two decades later, J.J.Sturgis designed and built the first...

    metal 3 d printing market will reach $18 billion In The Next 10 Years

    Metal 3 d printing is considered to be all vertices of 3 d printing. When it comes to strength and durability, nothing can compare with the metal. The first metal 3 d printing patents were DMLS (direct metal laser sintering), obtained by EOS in Germany in the 1990 s. Since then, 3 d printing metal gradually developed a number of types of printing process. On March 24, 2022, IDTechEx the comprehensive technical report provides a detailed status and prospect of 3 d printing, metal based on a wide range of market history and a lot of preliminary interview, forecast of...

    What is the process of 3D printing for rapid product validation

    Due to the rapidity, low cost, high precision, surface finish and ease of post-processing of 3D printed items, they are often used by manufacturers for product verification, so that they can print the product several times at low cost without the need to make a mould, here is how the process of 3D printing for rapid product verification works According to the drawings sent by the customer, we decided to use 3D printing rapid prototyping to complete, this time printing up to 30 or so product appearance parts, workpiece size up to 532.6mm. 3D printing solutions: 1, the number of...

    Why choose a hot runner mould?

    Development of hot runners History Hot runner system originated in the injection moulding industry without runner system, as an advanced plastic injection moulding processing technology, the popular use in the western developed countries can be traced back to the middle of the last century or even earlier. Hot runner has many advantages, therefore, the development is relatively fast in foreign countries, many plastic mould factories produce more than 50% of the moulds using hot runner technology, some mould factories even reached more than 80%. In China, this technology in the last ten years before the real full promotion and application,...

    The birth of 3D printing materials in the construction industry

    Everything has its two sides and its advantages and disadvantages, and 3D printing is no exception. A very common disadvantage of 3D printing is that the strength of the parts produced by it is not as strong as those produced by traditional manufacturing. However, with the continuous progress of 3D printing materials and technology, 3D printing parts also show their unique strength and durability, which are equal to and even surpass traditional manufacturing. Now researchers at the University of Wisconsin Madison in Madison, the capital of Wisconsin, have developed 3D printing materials that are much stronger than other materials used...

    The increase of 3D printing materials promotes the development of 3D rapid prototyping industry

    3D printing is a kind of rapid prototyping technology, which is based on digital model files and uses adhesive materials such as powdery metal or plastic to construct objects by printing them layer by layer. 3D printing is usually achieved using digital technology material printers. It is often used in mold making, industrial design and other fields to make models, and then gradually used in the direct manufacture of some products. There are already parts printed by using this technology. The technology is used in jewelry, footwear, industrial design, architecture, engineering and construction, automotive, aerospace, dental and medical industries, education,...

    Latest: Volumetric 3D printing on the cover of Science again

    On 14 April, Science published a study on 3D printing of quartz glass using axial lithography in a cover article, marking at least the second time that volumetric 3D printing technology has been published in the journal, following previous research in Nature. Traditional processing methods have been challenged by developments in the size, geometry, surface roughness and mechanical strength requirements of glass for everything from micro-optics to microfluidic systems for chemical synthesis and bioanalysis. Researchers from the University of California, Berkeley, Lawrence Livermore National Laboratory and the University of Freiburg, Germany, have investigated microscale computational axial lithography 3D printing of...