How was the military quick prototyping model process made at the air show?

How was the military quick prototyping model process made at the air show?

Military quick prototyping models play a crucial role in the defense industry, enabling the rapid development and testing of new equipment and technologies. These models are often showcased at air shows, where defense manufacturers and military personnel can demonstrate their latest innovations and capabilities. In this blog post, we will explore the fascinating process of creating military quick prototyping models for air shows and the technologies involved in bringing these cutting-edge displays to life.

1. Conceptualization and Design

The process of creating a military quick prototyping model for an air show begins with conceptualization and design. Defense manufacturers work closely with military engineers and designers to understand the requirements and specifications of the proposed equipment or technology. The design phase involves creating 3D models using computer-aided design (CAD) software, allowing for a virtual representation of the final prototype.

2. Material Selection

Selecting the appropriate materials is a crucial step in the quick prototyping model process. Military models are often subject to various environmental conditions, including extreme temperatures, high speeds, and aerodynamic forces. Defense manufacturers must carefully choose materials that can withstand these conditions while accurately representing the real equipment or technology.

3. Additive Manufacturing Technologies

Additive manufacturing, also known as 3D printing, is a fundamental technology used in the creation of military quick prototyping models. 3D printing allows for the efficient and cost-effective production of complex geometries, which are often seen in advanced military equipment. Different 3D printing technologies, such as Fused Deposition Modeling (FDM), Stereolithography (SLA), and Selective Laser Sintering (SLS), may be utilized based on the specific requirements of the model.

4. Assembly and Finishing

Once the 3D printed components are ready, the assembly process begins. Skilled technicians meticulously put together the various parts to create the complete military quick prototyping model. Depending on the complexity of the model, additional details such as decals, paints, and surface finishes may be applied to achieve a realistic appearance.

5. Functional Testing and Validation

Military quick prototyping models are not just for display; they are essential for functional testing and validation. Engineers and military personnel rigorously test the models to evaluate their performance, aerodynamics, and overall functionality. The data collected from these tests helps identify any potential issues and fine-tune the design before the actual equipment or technology is produced.

6. Incorporating Advanced Technologies

Air shows often serve as platforms for showcasing the latest advancements in military technologies. Defense manufacturers may incorporate cutting-edge features such as sensor systems, communication devices, or even autonomous capabilities into the quick prototyping models. These demonstrations provide valuable insights into the potential capabilities of future military equipment.

7. Security and Confidentiality

Given the sensitive nature of military technology, security and confidentiality are paramount during the quick prototyping model process. Defense manufacturers and military agencies take extensive measures to safeguard proprietary information and prevent unauthorized access to classified data.

8. Collaboration and Partnership

Creating military quick prototyping models for air shows involves close collaboration and partnership between defense manufacturers, military agencies, and technology providers. The synergy of expertise and resources allows for the seamless execution of the entire process, from concept to the showcase.


The process of creating military quick prototyping models for air shows is a fascinating journey that involves conceptualization, design, material selection, additive manufacturing technologies, assembly, functional testing, and validation. These models not only showcase the latest advancements in military equipment and technology but also play a crucial role in functional testing and validation. The collaboration between defense manufacturers, military agencies, and technology providers ensures the successful creation and presentation of these cutting-edge displays at air shows worldwide. As technology continues to evolve, military quick prototyping models will remain at the forefront of innovation, driving advancements in the defense industry and enhancing the capabilities of our armed forces.

The various military equipment we saw on the air show are actually military equipment models produced by the prototype factory, also known as the prototype. According to the requirements, some of these prototypes will be scaled down according to the prototype in size, but the appearance and structure are basically the same as the prototype, and have some functions of the prototype. Some equipment can also be directly assembled into a real military equipment prototype for operation testing.

Why do military equipment need to be modeled? Instead of directly producing products?

To understand this problem, we must first understand the significance of prototype making in the process of product development and production

Some military products, like our consumer goods, will also be sold in the international market. However, these products will not be mass produced before customers purchase them. Instead, they will first make one or a small number of prototypes to provide exhibition publicity.
On the other hand, military equipment has strict standards for the function, performance, appearance and process of products. After the R&D department develops the product functions, it will carry out repeated scrutiny, verification and practical testing before formal production. Formal mold opening production will be carried out only after all aspects of multiple tests are OK. However, if there are no products with large orders, the mold opening cost is generally high, It is not cost-effective in terms of cost performance. Is there a more appropriate solution?

The precision model can help customers to make prototype at the R&D stage, convert the design drawings into real products, and verify the appearance, function and structure. These prototypes made in the early stage are also the engineering prototypes we usually know about. It has all the functions of the product. If the customer’s product does not need mass production, V1 Prototype can make small batches for the customer in a prototype way, so as to reduce the production cost.

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